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Industrial Technologies Program Activities in California

General Information

California has a total population of 36.6 million residents and is 1st in the nation in terms of GDP, totaling $1,813.0 billion. The state is home to 52 Fortune 500 companies. In 2006, California ranked 3rd in the nation's industrial energy consumption at 1,941.8 trillion Btu and 3rd in the nation's industrial natural gas consumption at 774.8 trillion Btu. The top 10 industries in the state are listed in the table below. California's leading industries include computer and electronic product manufacturing, petroleum and coal products and manufacturing, and food manufacturing. Together, these industries are responsible for 397,348 jobs, $21,924.0 million in payroll, and $205,535.2 million in shipments.

The Industrial Technologies Program (ITP) is working with 33 partners in the state on cost-shared research and development projects and on near-term industrial savings through the Save Energy Now initiative. ITP also supports two university-based Industrial Assessment Centers, which provide free energy assessments to industry. In addition, there are 3 active and 20 complete R&D, and 17 ITP Project Successes in California

California at a glance

State Information (1)
2007 Population (Million) 36.6
2007 GDP (Billion) $1,813.0
Rank 1
Energy Statistics
Total Energy Consumption 2006 (Trillion Btu) (2 PDF 21 KB) 8,420.4
Total Industrial Energy Consumption 2006 (Trillion Btu) (3) 1,941.8
Total Industrial Energy Consumption Rank 3
Total Industrial Natural Gas Use 2006 (Trillion Btu) 774.8
Total Industrial Natural Gas Use Rank 3
View state rankings

Total Industrial Energy Consumption Statistics in California

Year Energy Consumption
(Trillion Btu)
National Average
(Trillion Btu)
2000 2,132.0 677.6
2001 2,139.6 647.1
2002 1,975.1 644.7
2003 1,989.2 640.2
2004 2,052.8 652.3
2005 2,001.3 632.9
2006 1,941.8 630.1
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Top Industries in California

NAICS CodeIndustry NameEmployeesPayroll (Million)Value of Shipments (Million)
334 Computer and Electronic Products Manufacturing 226,970 $15,204 $80,991
324 Petroleum and Coal Products and Manufacturing 12,621 $1,071 $68,746
311 Food Manufacturing 157,757 $5,649 $55,798
336 Transportation Equipment Manufacturing 124,140 $7,767 $40,825
325 Chemicals Manufacturing 67,605 $4,143 $36,922
332 Fabricated Metals 148,407 $6,322 $27,178
333 Machinery Manufacturing 68,549 $4,110 $19,134
312 Beverage and Tobacco Product Manufacturing 30,415 $1,550 $17,452
326 Plastics and Rubber Products Manufacturing 75,559 $2,718 $16,394
327 Nonmetallic Mineral Product and Manufacturing 48,550 $2,081 $12,729
Source: Annual Survey Of Manufacturers 2006, California. http://factfinder.census.g...


States Incentives and Resources Database

This database is a comprehensive collection of incentives and resources for implementing energy-efficiency measures in a commercial or industrial facility. These incentives are often financial and are in place to reward business and residential customers for making strides in energy efficiency. The resources are in the form of analysis tools, education and training programs, and energy audits. The following link will take you to a site that will show you the energy incentives and resources in California.

Mapped ITP State Activities

The following map provides a visual representation of ITP activities in California. Click the checkboxes to filter certain activities. You may click the pushpin icon to show activity details. All locations are approximate. Following the map, there are lists that provide ITP activities (Energy Savings Assessments, Industrial Assessment Centers, Events and Trainings, and ITP Partner Projects) in California.

Back to full map

Energy Savings Assessments

With emphasis on reducing natural gas consumption, DOE provides American businesses, factories, and manufacturing facilities with on-site Energy Savings Assessments (ESAs). The purpose of these assessments is to identify immediate opportunities to save energy and money that will lead to significant long-term savings. Gold and silver stars represent facilities that have been recognized for their achievements in industrial energy savings. The following is a list of businesses that have all benefited from ITP assessments in California:

ESA Pushpin - Denotes ESAs on map above

Cemex - Davenport Cement Plant
Davenport, CA
7/17/2007
Details

Cemex - Victorville Cement Plant
Victorville, CA
5/8/2007
Details

Del Monte Foods - Plant #24
Hanford, CA
8/27/2008
Details

JM Huber - San Diego
San Diego, CA
6/12/2007
Details

JM Huber - San Diego
San Diego, CA
12/3/2007
Details

Kraft Foods - San Leandro
San Leandro, CA
12/2/2008
Details
Kraft Foods- Capri Sun - Fresno
Fresno, CA
4/17/2007
Details

Kraft Foods- Post - Modesto
Modesto, CA
7/9/2007
Details

Owens Corning - Santa Clara Plant
Santa Clara, CA
5/1/2007
Details

Raytheon Company - SAS El Segundo
El Segundo, CA
6/19/2007
Details

Shaw Industries- Plant WG (Tuftex)
Santa Fe Springs, CA
1/21/2009
Details

TAMCO Steel
Rancho Cucamonga, CA
7/12/2007
Details
U.S. Pipe and Foundry Company- Union City
Union City, CA
11/18/2008
Details

Industrial Assessment Center (IAC) Assessments

Industrial Assessment Centers (IACs) provide eligible small- and medium-sized manufacturers with no-cost, on-site energy assessments to identify potential savings opportunities. The following is a list of IAC training participants in California for the past two years. A complete collection of all the publicly available assessment and recommendation data is available at the ITP IAC database.

IAC Assessments Pushpin - Denotes IAC Assessments on map above

AMPAC
Rancho Cordova, CA

Armstrong World Industries
South Gate, CA

Baxter Bioscience
Newbury Park, CA

Bimbo Bakeries
Elk Grove, CA

Cakebread Cellars
Rutherford, CA

Cast-Rite Corp
Gardena, CA

CCI Valve
Rancho Santa Margarita, CA

CCM Enterprises
Santee, CA

CertainTEED Roofing
Thermal, CA

Clos Du Bois
Geyserville, CA

Compucraft Industries
Santee, CA

Conoco Phillips
Los Angeles, CA

Cottage Bakery Inc.
Lodi, CA

Cultured Marble Product
San Leandro, CA

Deepsea Power & Light
San Diego, CA

Dimension One Spa
Vista, CA

Dry Creek Vinyard
Healdsburg, CA
Fabricated Extrusion CO INC
Modesto, CA

G3 Enterprices, Closure Division
Modesto, CA

Geyser Peak Winery
Geyserville, CA

GREIF LLC
Morgan Hill, CA

Greif, Inc.
La Palma, CA

Hambro
Crescent City, CA

Holz Rubber
Lodi, CA

JBR Inc
San Leandro, CA

Jeld-Wen
El Cajon, CA

Kawneer
Visalia, CA

Kraft Foods
Fresno, CA

Lustre-Cal Nameplate Corp.
Lodi, CA

MacSteel
Los Angeles, CA

Myers Container LLC
Richmond, CA

North-Coast Fisheries
Santa Rosa, CA

Parker Hannifin
Modesto, CA

Parker Hannifin Air & Fuel Div
Irvine, CA
PCC Structural
San Leandro, CA

Peerless Coffee and Tea
Oakland, CA

Performance Machine
La Palma, CA

Rangers Die Casting Company
Lynwood, CA

Rosemount Analytical
Irvine, CA

Rosso & Bianco Winery
Geyserville, CA

Rudolph Foods
San Bernardino, CA

SIMI Winery
Healdsburg, CA

Smith & Vandiver Corp
Watsonville, CA

The French Patisserie, Inc
Pacifica, CA

Thorock Metals
Compton, CA

UPM
Baldwin Park, CA

Wedemeyer Bakery
South San Francisco, CA

Events and Trainings

The Industrial Technologies Program (ITP) offers system-wide and component-specific training sessions and materials to help reduce energy use, save money, and minimize waste through system optimization. The following is a list of California's past training events:

Events Pushpin - Denotes Events on map above

There are no events or trainings in this state.

View all ITP Events 

ITP Partner Projects

R and D Pushpin - Denotes Projects on map above

In order to meet the challenges of improving energy efficiency, the Industrial Technologies Program (ITP) helps to mitigate its industry partners' energy use. Both share the cost of research and development (R&D) projects while reaching the common goals of improving not only energy efficiency, but economic viability, energy security, environmental quality, and resource conservation. The following list provides California's active and complete partner projects:

Project Successes Project Successes
Cavity-Enhanced Gas Analyzer for Process Control, Los Gatos Research, Inc.
Mountain View, CA
Industry: Sensors
Status: Complete
(PDF 144 KB)

Development of Laser Diagnostics for in Situ Measurements of Entrained Particles in Recovery Boilers, Sandia National Laboratory
Livermore, CA
Industry: Forest Products
Status: Complete
(PDF 1.05 MB)

Fiber Optic Sensor for Combustion Measurement and Control, MetroLaser, Inc.
Irvine, CA
Industry: Sensors
Status: Complete
(PDF 143 KB)

Life Improvement of Pot Hardware in Continuous Hot Dipping Processes - Deloro Stellite, Inc.
Berkeley, CA
Industry: Steel
Status: Complete
(PDF 71 KB)

Mapping with Natural Induced Polarization, Electromagnetic Instruments, Inc.
Richmond, CA
Industry: Mining
Status: Complete
(PDF 471 KB)

Monitoring and Control of Batch Carryover and Alkali Volatilization, Gallo Glass Company, Sandia National Laboratories
Livermore, CA
Industry: Glass
Status: Complete
(PDF 140 KB)

Monitoring and Control of Batch Carryover and Alkali Volatilization, Sandia National Laboratories, Livermore; Gallo Glass Company
Modesto, CA
Industry: Glass
Status: Complete
(PDF 140 KB)

Motor System Upgrades at Chevron Refinery, Chevron
Richmond, CA
Industry: Petroleum Refining
Status: Complete
(PDF 73 KB)

Olefin Recovery from Chemical Industry Waste Streams, Membrane Technology and Research, Inc.
Menlo Park, CA
Industry: Chemicals
Status: Complete
(PDF 290 KB)

Pallet Production Using Post-consumer Wastepaper, Damage Prevention Products Corporation
Benicia, CA
Industry: Forest Products
Status: Complete
(PDF 175 KB)

Plastic Manufacturing through Recovered Post-Consumer Goods, MBA Polymers
Richmond, CA
Industry: Chemicals
Status: Complete
(PDF 102 KB)

Radiation-Stabilized Burner, Alzeta Corporation
Santa Clara, CA
Industry: Combustion
Status: Complete
(PDF 71 KB)

Remote Automatic Material On-Line Sensor, Quantum Magnetics, Inc.
San Diego, CA
Industry: Sensors
Status: Complete
(PDF 701 KB)

Solid-State Sensors for Monitoring Hydrogen, DCH Technology, Inc.
Valencia, CA
Industry: Sensors
Status: Complete
(PDF 716 KB)

Thermomechanical Database for High Temperature Materials Processing and Corrosion, Sandia National Laboratories, Livermore
Livermore, CA
Industry: Industrial Materials for the Future
Status: Complete
(PDF 157 KB)
Ultra-Low NOx Burners with Flue Gas Recirculation and Partial Reformer, Environmental Energy Technologies Division, Lawrence Berkeley National Laboratory
Berkeley, CA
Industry: Combustion
Status: Complete
(PDF 477 KB)

Use of Recovered Plastics in Durable Goods Manufacturing, MBA Polymers, Inc.
Richmond, CA
Industry: Chemicals
Status: Complete
(PDF 275 KB)

R&D Projects
Laser-Ultrasonic Web Stiffness Sensor, Lawrence Berkeley National Laboratory, Berkeley; Evergreen Pulp, Samoa; Lawrence Livermore National Laboratory
Livermore, CA
Industry: Forest Products
Status: Active
(PDF 1.11 MB)

Optical Sensors and Controls for Improved Basic Oxygen Furnace (BOF) Operations, Sandia National Laboratories, Livermore
Livermore, CA
Industry: Supporting Industries
Status: Active
(PDF 115 KB)

Using Ionic Liquids in Selected Hydrocarbon Conversion Processes, California Institute of Technology
Pasadena, CA
Industry: Chemicals
Status: Active
(PDF 1.09 MB)

Advanced Nanoporous Composite Materials for Industrial Heating Applications, Lawrence Berkeley National Laboratory
Berkeley, CA
Industry: Industrial Materials for the Future
Status: Complete
(PDF 91 KB)

Assuring Mechanical Integrity of Refinery Equipment through Global On-Stream Inspection, Lawrence Berkeley National Laboratory
Berkeley, CA
Industry: Petroleum Refining
Status: Complete
(PDF 105 KB)

Chemicals from Lignocellulose, California Institute of Food and Agricultural Research, University of California at Davis
Davis, CA
Industry: Forest Products
Status: Complete
(PDF 310 KB)

Drilling and Blasting Optimization, Lawrence Berkeley National Laboratory
Berkeley, CA
Industry: Mining
Status: Complete
(PDF 671 KB)

Guided Acoustic Wave Monitoring of Corrosion and Erosion in Recovery Boiler Tubing, Lawrence Livermore National Laboratory
Livermore, CA
Industry: Forest Products
Status: Complete
(PDF 1.06 MB)

Laser Contouring System, Sandia National Laboratories, Livermore
Livermore, CA
Industry: Steel
Status: Complete
(PDF 1.09 MB)

Linescan Camera System for On-Line Moisture Measurement, Honeywell-Measurex Corporation
Cupertino, CA
Industry: Forest Products
Status: Complete
(PDF 121 KB)

Optical Sensors for Post Combustion Control in Electric Arc Steelmaking, Sandia National Laboratories, Livermore
Livermore, CA
Industry: Steel
Status: Complete
(PDF 1.91 MB)

Rolling Process Design Tool, Lawrence Livermore National Laboratory
Livermore, CA
Industry: Aluminum
Status: Complete
(PDF 333 KB)

Separation Of Olefin/Paraffin Mixtures With Carrier-Facilitated Transport Membranes, Membrane Technology and Research, Inc.
Menlo Park, CA
Industry: Chemicals
Status: Complete
(PDF 737 KB)
Wood Chip Moisture Content, Lawrence Berkeley National Laboratory
Berkeley, CA
Industry: Forest Products
Status: Complete
(PDF 1.06 MB)

Development of a Composite-Reinforced Aluminum Conductor, W. Brandt Goldsworthy and Associates, Inc.
Torrance, CA
Industry: Aluminum
Status: Complete
(PDF 77 KB)

Die Casting Copper Motor Rotors, ThermoTrex Corporation
San Diego, CA
Industry: Metal Casting
Status: Complete
(PDF 95 KB)

Dual-Pressure Euler Turbine for Industrial and Building Applications, Douglas Energy Company, Inc.
Placentia, CA
Industry: Inventions and Innovations
Status: Complete
(PDF 3.82 MB)

Evaporator Fan Controller for Medium-Temperature Walk-In Refrigerators, Advanced Refrigeration Technologies, Inc.
Riverside, CA
Industry: Inventions and Innovations
Status: Complete
(PDF 361 KB)

Irrigation Valve Solenoid Energy Saver, Alex-Tronix Controls
Fresno, CA
Industry: Other
Status: Complete
(PDF 360 KB)

PowerGuard Photovoltaic Roofing System, PowerLight
San Jose, CA
Industry: Inventions and Innovations
Status: Complete
(PDF 371 KB)

Process Heater Ultra-Low Excess Air Control, Bambeck Systems
Santa Ana, CA
Industry: Chemicals
Status: Complete
(PDF 3.82 MB)

Process Particle Counter, Process Metrix LLC
San Ramon, CA
Industry: Inventions and Innovations
Status: Complete
(PDF 392 KB)

Three-Phase Rotary Separator Turbine, Douglas Energy Company, Inc.
Placentia, CA
Industry: Petroleum Refining
Status: Complete
(PDF 104 KB)

Industrial Assessment Centers (IACs) for Region

San Diego State University
Director: Dr. Asfaw Beyene
Phone: (619) 594-6207
Fax: (619) 594-3599
Email: abeyene@rohan.sdsu.edu

San Francisco State University
Director: Dr. Ahmad Ganji
Phone: (415) 338-7736
Fax: (415) 338-3086
Email: aganji@sfsu.edu

Manufacturing Extension Partnership (MEPs) in California

California Manufacturing Technology Consulting
Director: David Braunstein
Phone: (310) 263-3060
Fax: (310) 263-3062
Email: braunste@cmtc.com
Web Site: http://www.cmtc.com/
Source: http://blue.nist.gov/centers/CA

Corporation for Manufacturing Excellence (Manex)
Director: Brent Meyers
Phone: (925) 807-5100
Fax: (925) 807-5120
Email: info@manexconsulting.com
Web Site: http://www.manexconsulting.com
Source: http://blue.nist.gov/centers/CA

Combined Heat and Power (CHP) Regional Application Centers (RACs) for Region

Pacific CHP Application Center
Director: Tim Lipman
Phone: (510) 642-4501
Email: telipman@berkeley.edu
Web Site: http://www.chpcenterpr.org/
Source: http://www.eere.energy.gov/de/chp/chp_applications/chp_application_centers.html

DOE Regional Contact

Christine Carter, Business Project Specialist
Phone: 303-275-4755
Email: christine.carter@go.doe.gov
Source: http://www.eere.energy.gov/industry/about/contacts.html

State Energy Office Contact

Al Garcia
1516 9th Street
MS-39
Sacramento, CA 95814
Phone: 916-654-4045
Fax: 916-654-4423

John Sugar, Manager, Public Programs Office
1516 9th Street
MS-39
Sacramento, CA 95814
Phone: 916-654-4563
Fax: 916-654-4423

Additional Resources

American Council for an Energy-Efficient Economy's Policy Database for California
http://aceee.org/energy/state/california/ca_index.htm

California Energy Commission Process/Agricultural Energy
http://www.energy.ca.gov/process/index.html

CEC's Upcoming Seminar Calendar
http://www.energy.ca.gov/2008publications/CEC-400-2008-018/CEC-400-2008-018.PDF

Energy in Agriculture and Food Processing Loan Program 
http://www.energy.ca.gov/process/agriculture/loan_solicitation/

List of Fortune 500 Companies in CA:
http://money.cnn.com/magazines/fortune/fortune500/2008/states/CA.html

For more information, contact the EERE Information Center
http://www.eere.energy.gov/informationcenter/