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Industrial Technologies Program Activities in Michigan

General Information

Michigan has a total of 10.1 million residents and ranks 12th in the nation in terms of GDP, which is $382.0 billion. The state is home to 22 Fortune 500 companies. In 2006, Michigan ranked 11th in the nation's industrial energy consumption at 839.0 trillion Btu and 9th in the nation's industrial natural gas consumption at 208.5 trillion Btu. The state's top 10 industries are listed in the table below. Michigan's leading industries include transportation equipment, machinery manufacturing, and fabricated metal product manufacturing. Together, these industries are responsible for 316,835 jobs, $18.1 million in payroll, and $133.402 million in shipments.

The Industrial Technologies Program (ITP) is working with 26 partners in the state on cost-shared research and development projects and on near-term industrial savings through the Save Energy Now initiative. ITP also supports a university-based Industrial Assessment Center that provides free energy assessments to industry while simultaneously training the engineers of tomorrow. In addition, there are 4 active and 21 complete R&D, and 9 ITP Project Successes in Michigan.

Michigan at a glance

State Information (1)
2007 Population (Million) 10.1
2007 GDP (Billion) $382.0
Rank 12
Energy Statistics
Total Energy Consumption 2006 (Trillion Btu) (2 PDF 21 KB) 2,998.0
Total Industrial Energy Consumption 2006 (Trillion Btu) (3) 839.0
Total Industrial Energy Consumption Rank 11
Total Industrial Natural Gas Use 2006 (Trillion Btu) 208.5
Total Industrial Natural Gas Use Rank 9
View state rankings

Total Industrial Energy Consumption Statistics in Michigan

Year Energy Consumption
(Trillion Btu)
National Average
(Trillion Btu)
2000 1,013.6 677.6
2001 892.4 647.1
2002 857.3 644.7
2003 919.3 640.2
2004 886.7 652.3
2005 881.7 632.9
2006 839.0 630.1
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Top Industries in Michigan

NAICS CodeIndustry NameEmployeesPayroll (Million)Value of Shipments (Million)
336 Transportation Equipment Manufacturing 169,186 $10,791 $100,075
333 Machinery Manufacturing 69,848 $3,961 $17,959
332 Fabricated Metal Product Manufacturing 77,801 $3,347 $15,369
325 Chemical Manufacturing 25,804 $1,599 $12,391
311 Food Manufacturing 24,739 $9,895 $11,203
326 Plastics and Rubber Products Manufacturing 54,145 $1,991 $10,175
331 Primary Metal Manufacturing 22,934 $1,147 $9,449
337 Furniture and Related Product Manufacturing 24,142 $1,097 $7,811
322 Paper Manufacturing 12,523 $619 $4,965
327 Nonmetallic Mineral Product Manufacturing 14,771 $670 $4,328
Source: Annual Survey Of Manufacturers 2006, Michigan. http://factfinder.census.gov...


States Incentives and Resources Database

This database is a comprehensive collection of incentives and resources for implementing energy-efficiency measures in a commercial or industrial facility. These incentives are often financial and are in place to reward business and residential customers for making strides in energy efficiency. The resources are in the form of analysis tools, education and training programs, and energy audits. The following link will take you to a site that will show you the energy incentives and resources in Michigan.

Mapped ITP State Activities

The following map provides a visual representation of ITP activities in Michigan. Click the checkboxes to filter certain activities. You may click the pushpin icon to show activity details. All locations are approximate. Following the map, there are lists that provide ITP activities (Energy Savings Assessments, Industrial Assessment Centers, Events and Trainings, and ITP Partner Projects) in Michigan.

Back to full map

Energy Savings Assessments

With emphasis on reducing natural gas consumption, DOE provides American businesses, factories, and manufacturing facilities with on-site Energy Savings Assessments (ESAs). The purpose of these assessments is to identify immediate opportunities to save energy and money that will lead to significant long-term savings. Gold and silver stars represent facilities that have been recognized for their achievements in industrial energy savings. The following is a list of businesses that have all benefited from ITP assessments in Michigan:

ESA Pushpin - Denotes ESAs on map above

American Axle & Manufacturing- Detroit Forge
Detroit, MI
1/26/2009
Details

American Axle & Manufacturing- Detroit Gear & Axle
Detroit, MI
8/28/2007
Details

American Axle & Manufacturing- Detroit Gear & Axle
Detroit, MI
10/21/2008
Details

American Axle & Manufacturing- Three Rivers
Three Rivers, MI
1/7/2009
Details

American Axle & Manufacturing- Three Rivers
Three Rivers, MI
2/3/2009
Details

Cellu Tissue Holdings- Menominee Paper
Menominee, MI
8/14/2007
Details

Chrysler - Auburn Hills
Auburn Hills, MI
10/29/2008
Details

Chrysler - Auburn Hills
Auburn Hills, MI
10/27/2008
Details

Chrysler - Detroit Axle
Detroit, MI
4/15/2008
Details

Chrysler - Jefferson North Assembly Plant
Detroit, MI
6/26/2007
Details

Chrysler - Sterling Stamping Plant
Sterling Heights, MI
3/25/2008
Details

Chrysler - Trenton Engine Plant
Trenton, MI
4/17/2007
Details

Chrysler - Trenton Engine Plant
Trenton, MI
4/21/2008
Details

Chrysler Corporation - Mack Engine Complex
Detroit, MI
12/18/2007
Details

Chrysler Corporation - Warren Stamping Plant
Warren, MI
6/3/2008
Details

Chrysler Corporation - Warren Truck Assembly Plant
Warren, MI
12/17/2007
Details

Chrysler Corporation - Warren Truck Assembly Plant
Warren, MI
12/10/2007
Details
Chrysler- Sterling Heights Assembly Plant
Sterling Heights, MI
2/25/2008
Details

Chrysler- Sterling Heights Assembly Plant
Sterling Heights, MI
11/13/2007
Details

Dow Corning Corporation - Midland Plant
Midland, MI
9/11/2007
Details

Ford Livonia Transmission Plant Powerhouse
Livonia, MI
1/14/2009
Details

Ford Research Center Powerhouse
Dearborn, MI
12/16/2008
Details

General Motors - Flint Powertrain North
Flint, MI
4/23/2008
Details

General Motors - Flint Powertrain North
Flint, MI
10/2/2007
Details

General Motors - GMPT Bay City
Bay City, MI
9/16/2008
Details

General Motors - GMPT Romulus Engine Plant
Romulus, MI
9/23/2008
Details

General Motors - GMPT Saginaw Metal Casting
Saginaw, MI
10/30/2007
Details

General Motors - GMVM Orion Assembly
Lake Orion, MI
11/13/2007
Details

General Motors - Hamtramck
Detroit, MI
11/7/2007
Details

General Motors - Lansing Delta Township
Lansing, MI
6/24/2008
Details

General Motors - MFD Flint
Flint, MI
8/12/2008
Details

General Motors - MFD Grand Rapids
Wyoming, MI
2/26/2008
Details

General Motors - Pontiac Assembly Center
Pontiac, MI
10/16/2007
Details

General Motors - Pontiac Assembly Center
Pontiac, MI
10/7/2008
Details
General Motors - Technical Center
Warren, MI
6/24/2008
Details

General Motors - Technical Center
Warren, MI
10/10/2007
Details

General Motors - Warren
Warren, MI
4/8/2008
Details

General Motors - Willow Run
Ypsilanti, MI
2/26/2008
Details

Lafarge North America - Alpena
Alpena, MI
12/19/2007
Details

Meridian Automotive Systems- Ionia Operations
Ionia, MI
12/9/2008
Details

Pfizer - PGM Kalamazoo
Kalamazoo, MI
7/17/2007
Details

TRW Automotive - Saginaw
Saginaw, MI
11/11/2008
Details

US Steel Corporation- Great Lakes Works
Ecorse, MI
4/18/2007
Details

US Steel Corporation- Great Lakes Works
Ecorse, MI
8/5/2008
Details

US Steel Corporation- Great Lakes Works
Ecorse, MI
7/23/2008
Details

Verso Paper - Quinnesec Mill
Norway, MI
9/8/2008
Details

Industrial Assessment Center (IAC) Assessments

Industrial Assessment Centers (IACs) provide eligible small- and medium-sized manufacturers with no-cost, on-site energy assessments to identify potential savings opportunities. The following is a list of IAC training participants in Michigan for the past two years. A complete collection of all the publicly available assessment and recommendation data is available at the ITP IAC database.

IAC Assessments Pushpin - Denotes IAC Assessments on map above

3 Point Machine Inc.
Southfield, MI

ADCO Products, Inc.
Michigan Center, MI

Asahi KASEI
Fowlerville, MI

Brazeway
Adrian, MI

Cadillac Casting Inc.
Cadillac, MI

D.A. Stuart Company
Detroit, MI

Detroit Tubular Rivet
Wyandotte, MI

Eagle Industries
Wixom, MI

General Oil Company
Redford, MI

Grupo Antolin Wayne
Canton, MI

HB Carbide
Lewiston, MI
IAC Warren Plant
Warren, MI

International Automotive Components Port Huron
Port Huron, MI

International Automotive Components St. Clair Plant
Ann Arbor, MI

Joseph Campbell Company
Marshall, MI

Maeder Brothers Quality Wood Pellets, Inc.
Weidman, MI

Mueller Impacts Companys
Marysville, MI

Muskegon Chronicle
Muskegon, MI

Parker Hannifin Corp.
Otsego, MI

Pepsi Bottling Group - Detroit
Detroit, MI

Pepsi Bottling Group - Howell
Howell, MI

Pioneer Metal Finishing
Monroe, MI
RLM Industries
Oxford, MI

Robert Bosch LLC
Saint Joseph, MI

Schefenacker Vision Systems
Marysville, MI

Temperform Corporation
Novi, MI

TrimQuest
Grand Rapids, MI

TRW Automotive LLC
Portland, MI

White Pigeon Paper
White Pigeon, MI

Events and Trainings

The Industrial Technologies Program (ITP) offers system-wide and component-specific training sessions and materials to help reduce energy use, save money, and minimize waste through system optimization. The following is a list of Michigan's past training events:

Events Pushpin - Denotes Events on map above

There are no events or trainings in this state.

View all ITP Events 

ITP Partner Projects

R and D Pushpin - Denotes Projects on map above

In order to meet the challenges of improving energy efficiency, the Industrial Technologies Program (ITP) helps to mitigate its industry partners' energy use. Both share the cost of research and development (R&D) projects while reaching the common goals of improving not only energy efficiency, but economic viability, energy security, environmental quality, and resource conservation. The following list provides Michigan's active and complete partner projects:

Project Successes Project Successes
SQA : Surface Quality Assured Program for Hot Rolled Steel Bars, OG Technologies
Ann Arbor, MI
Industry: Sensors
Status: Active
(PDF 1.15 MB)

Computer Process Model for the Cupola Furnace, S. Katz Associates, Inc.
West Bloomfield, MI
Industry: Metal Casting
Status: Complete
(PDF 204 KB)

Lignin Separation and Epoxide-Lignin Manufacturing, Lenox Resources
Port Huron, MI
Industry: Forest Products
Status: Complete
(PDF 115 KB)

Meta-Lax Stress Relief Process Saves Energy, Bonal Technologies, Inc.
Southfield, MI
Industry: Metal Casting
Status: Complete
(PDF 94 KB)

New Water Booster Pump System Reduces Energy Consumption by 80% and Increases Reliability, General Motors
Pontiac, MI
Industry: Motor Challenge
Status: Complete
(PDF ? KB)

Pressurized Ozone/ Ultra Filtration Membrane System For TDS Removal, Cellulose Products and Services, LLC
Wyandotte, MI
Industry: Forest Products
Status: Complete
(PDF 3.65 MB)

Recycling of Thermoplastics via Froth Flotation, American Recycling Partnership
Farmington Hills, MI
Industry: Chemicals
Status: Complete
(PDF 263 KB)

Semisolid Forming of Aluminum Alloys, IndraPrince, Inc.
Holland, MI
Industry: Aluminum
Status: Complete
(PDF 3.65 MB)

Sensing and Control of Cupola Furnaces, General Motors Corporation
Saginaw, MI
Industry: Sensors
Status: Complete
(PDF 250 KB)

R&D Projects
Fibrous Fillers to Manufacture Ultra-High Ash/Performance Paper, Western Michigan University
Kalamazoo, MI
Industry: Forest Products
Status: Active
(PDF 1.13 MB)

HotEye-Based Coordinate Measuring Machine for the Forging Industry, OG Technologies, Inc.
Ann Arbor, MI
Industry: Supporting Industries
Status: Active
(PDF 247 KB)

Microwave-assisted Electrolytic Cell with Inert Anode and Wetted Cathode for Primary Aluminum Production, Michigan Technological University
Houghton, MI
Industry: Aluminum
Status: Active
(PDF 77 KB)

Nanocoatings for High-Efficiency Industrial Hydraulic and Tooling Systems, Eaton Corporation
Southfield, MI
Industry: Industrial Materials for the Future
Status: Active
(PDF 136 KB)
CastCon Process for Mining Applications, Michigan Technological University
Houghton, MI
Industry: Mining
Status: Complete
(PDF 447 KB)

Catalytic Upgrading of Glucose, Michigan State University
East Lansing, MI
Industry: Forest Products
Status: Complete
(PDF 744 KB)

Comminution Circuit Optimization, Michigan Technological University
Houghton, MI
Industry: Mining
Status: Complete
(PDF 704 KB)

Computational Tools for Assurance of High-Strength, Fatigue-Resistant Aluminum Castings, General Motors
Pontiac, MI
Industry: Metal Casting
Status: Complete
(PDF 137 KB)

Design and Demonstration of Multiport Cylinder Dryers, Argonne National Laboratory, Eastern Pulp and Paper Corporation, The Johnson Corporation, University of Illinois at Chicago
Three Rivers, MI
Industry: Forest Products
Status: Complete
(PDF 1.06 MB)

Development of a Highly Preheated Combustion Air System with/without Oxygen Enrichment, University of Michigan
Ann Arbor, MI
Industry: Combustion
Status: Complete
(PDF 267 KB)

Fatigue Properties Database, Climax Research Services
Wixom, MI
Industry: Metal Casting
Status: Complete
(PDF 244 KB)

Genetic Augmentation of Syringyl Lignin in Low-Lignin Aspen Trees, Michigan Technological University
Houghton, MI
Industry: Forest Products
Status: Complete
(PDF 150 KB)

Heat Transfer At Mold/Metal Interface In Permanent Mold Casting Of Aluminum Alloys, University of Michigan
Ann Arbor, MI
Industry: Metal Casting
Status: Complete
(PDF 881 KB)

Heat Treatment Model for Aluminum Castings, General Motors Corporation
Detroit, MI
Industry: Supporting Industries
Status: Complete
(PDF 82 KB)

High-Performance, Oxid-dispersion-strengthened Tubes for Production of Ethylene and Other Chemicals, Michigan Technological University
Houghton, MI
Industry: Industrial Materials for the Future
Status: Complete
(PDF 115 KB)

Novel Binders and Methods for Agglomeration of Ore, Michigan Technological University
Houghton, MI
Industry: Mining
Status: Complete
(PDF 140 KB)

Numerical Modeling of Transient Melt Flows, University of Michigan-Dearborn
Dearborn, MI
Industry: Aluminum
Status: Complete
(PDF 159 KB)
Prevention Of Porosity in Iron Castings, Climax Research Services
Wixom, MI
Industry: Metal Casting
Status: Complete
(PDF 678 KB)

Recycling and Reuse of Basic Oxygen Furnace (BOF)/Basic Oxygen Process (BOP) Steelmaking Slags, Michigan Technological University
Houghton, MI
Industry: Steel
Status: Complete
(PDF 108 KB)

Aluminum Reclaimer for Foundry Applications, Q.C. Designs, Inc.
St. Joseph, MI
Industry: Aluminum
Status: Complete
(PDF 356 KB)

Aluminum Scrap Sorting, Huron Valley Steel
Belleville, MI
Industry: Aluminum
Status: Complete
(PDF 3.82 MB)

Automatic High-Temperature Steel Inspection and Advice System, OG Technologies
Ann Arbor, MI
Industry: Steel
Status: Complete
(PDF 3.82 MB)

Improved Magnesium Molding Process, Thixomat
Ann Arbor, MI
Industry: Metal Casting
Status: Complete
(PDF 3.82 MB)

Improvement of the Lost Foam Casting Process, General Motors
Detroit, MI
Industry: Metal Casting
Status: Complete
(PDF 3.82 MB)

Nickel Aluminide Trays and Fixtures Used in Carburizing Heat Treating Furnaces, Delphi Corporation
Troy, MI
Industry: Industrial Materials for the Future
Status: Complete
(PDF 3.82 MB)

Industrial Assessment Centers (IACs) for Region

University of Michigan
Director: Dr. Arvind Atreya
Phone: (734) 647-4790
Email: aatreya@engin.umich.edu

Manufacturing Extension Partnership (MEPs) in Michigan

Michigan Manufacturing Technology Center
Director: Dan Luria
Phone: (888) 414-6682
Fax: (734) 451-4200
Email: inquiry@mmtc.org
Web Site: http://www.mmtc.org/
Source: http://blue.nist.gov/centers/MI

Combined Heat and Power (CHP) Regional Application Centers (RACs) for Region

Midwest CHP Application Center
Director: John Cuttica
Phone: (312) 996-4382
Email: cuttica@uic.edu
Web Site: http://www.chpcentermw.org/
Source: http://www.eere.energy.gov/de/chp/chp_applications/chp_application_centers.html

DOE Regional Contact

Brian Olsen, Energy Project Specialist
Phone: 303-275-4834
Email: brian.olsen@go.doe.gov
Source: http://www.eere.energy.gov/industry/about/contacts.html

State Energy Office Contact

Roger Doherty, Energy Engineer, Commercial and Industrial Programs
611 W. Ottawa
P.O. Box 30221
Lansing, MI 48909
Phone: 517-241-6224
Fax: 517-241-6229

Additional Resources

American Council for an Energy-Efficient Economy's Policy Database for Michigan
http://aceee.org/energy/state/michigan/mi_index.htm

List of Fortune 500 Companies in MI:
http://money.cnn.com/magazines/fortune/fortune500/2008/states/MI.html

Michigan for Industrial Energy Managers
http://www.reduce-energy-use.com/

For more information, contact the EERE Information Center
http://www.eere.energy.gov/informationcenter/