Industrial Technologies Program Activities in Pennsylvania
- General Information
- States Incentives and Resources Database
- Upcoming Events and Trainings in Pennsylvania
- Mapped ITP State Activities
- Industrial Assessment Centers (IACs) for Region
- Manufacturing Extension Partnership (MEPs) in Pennsylvania
- Combined Heat and Power (CHP) Regional Application Centers (RACs) for Region
- DOE Regional Contact
- State Contacts
- Additional Resources
General Information
Pennsylvania has a total of 12.4 million residents and ranks 6th in the nation in terms of GDP, which is $531.1 billion. The state is home to 25 Fortune 500 companies. In 2006, Pennsylvania ranked 6th in the nation's industrial energy consumption at 1,300.8 trillion Btu and 10th in the nation's industrial natural gas consumption at 202.7 trillion Btu. The top 10 industries in the state are listed in the table below. Pennsylvania's leading industries include chemical manufacturing, food manufacturing, and primary metal manufacturing. Together, these three industries are responsible for 148,307 jobs, $7,617.0 million in payroll, and $86,306.1 million in shipments.
The Industrial Technologies Program (ITP) is working with 57 partners in the state on cost-shared research and development projects and on near-term industrial savings through the Save Energy Now initiative. ITP also supports one university-based Industrial Assessment Center that provides free energy assessments to industry while simultaneously training the engineers of tomorrow. In addition, there are 9 active and 40 complete R&D, and 11 ITP Project Successes in Pennsylvania.
Pennsylvania at a glance
| State Information (1) | |
|---|---|
| 2007 Population (Million) | 12.4 |
| 2007 GDP (Billion) | $531.1 |
| Rank | 6 |
| Energy Statistics | |
|---|---|
| Total Energy Consumption 2006 (Trillion Btu) (2 PDF 21 KB) | 3,933.0 |
| Total Industrial Energy Consumption 2006 (Trillion Btu) (3) | 1,300.8 |
| Total Industrial Energy Consumption Rank | 6 |
| Total Industrial Natural Gas Use 2006 (Trillion Btu) | 202.7 |
| Total Industrial Natural Gas Use Rank | 10 |
| View state rankings | |
Total Industrial Energy Consumption Statistics in Pennsylvania
| Year | Energy Consumption (Trillion Btu) |
National Average (Trillion Btu) |
|---|---|---|
| 2000 | 1,304.7 | 677.6 |
| 2001 | 1,310.6 | 647.1 |
| 2002 | 1,289.1 | 644.7 |
| 2003 | 1,303.0 | 640.2 |
| 2004 | 1,327.9 | 652.3 |
| 2005 | 1,297.8 | 632.9 |
| 2006 | 1,300.8 | 630.1 |
Top Industries in Pennsylvania
| NAICS Code | Industry Name | Employees | Payroll (Million) | Value of Shipments (Million) |
|---|---|---|---|---|
| 325 | Chemical Manufacturing | 36,723 | $2,682 | $33,044 |
| 311 | Food Manufacturing | 69,355 | $2,623 | $27,275 |
| 331 | Primary Metal Manufacturing | 42,229 | $2,313 | $25,988 |
| 324 | Petroleum and Coal Products and Manufacturing | 6,761 | $486 | $25,490 |
| 332 | Fabricated Metal Product Manufacturing | 89,108 | $3,727 | $19,028 |
| 336 | Transportation Equipment Manufacturing | 41,294 | $2,130 | $14,590 |
| 333 | Machinery Manufacturing | 53,183 | $2,642 | $13,460 |
| 322 | Paper Manufacturing | 23,959 | $1,170 | $10,935 |
| 326 | Plastics and Rubber Product Manufacturing | 44,849 | $1,665 | $10,815 |
| 334 | Computer and Electronic Product Manufacturing | 31,806 | $1,661 | $9,190 |
States Incentives and Resources Database
This database is a comprehensive collection of incentives and resources for implementing energy-efficiency measures in a commercial or industrial facility. These incentives are often financial and are in place to reward business and residential customers for making strides in energy efficiency. The resources are in the form of analysis tools, education and training programs, and energy audits. The following link will take you to a site that will show you the energy incentives and resources in Pennsylvania.
Mapped ITP State Activities
The following map provides a visual representation of ITP activities in Pennsylvania. Click the checkboxes to filter certain activities. You may click the pushpin icon to show activity details. All locations are approximate. Following the map, there are lists that provide ITP activities (Energy Savings Assessments, Industrial Assessment Centers, Events and Trainings, and ITP Partner Projects) in Pennsylvania.
Energy Savings Assessments
With emphasis on reducing natural gas consumption, DOE provides American businesses, factories, and manufacturing facilities with on-site Energy Savings Assessments (ESAs). The purpose of these assessments is to identify immediate opportunities to save energy and money that will lead to significant long-term savings. Gold and silver stars represent facilities that have been recognized for their achievements in industrial energy savings. The following is a list of businesses that have all benefited from ITP assessments in Pennsylvania:
- Denotes ESAs on map above
Bradford, PA
5/8/2007
Details
Appleton Papers - Spring Mill
Roaring Springs, PA
2/27/2007
Details
Armstrong World Industries- Marietta Ceiling Plant
Marietta, PA
12/2/2008
Details
Buzzi Unicem USA - Hercules Cement Company
Stockertown, PA
1/14/2009
Details
Buzzi Unicem USA - Hercules Cement Company
Stockertown, PA
10/16/2007
Details
Carpenter Technology Corp - Reading Plant
Reading, PA
8/19/2008
Details
Cemex - Wampum Cement Plant
Wampum, PA
9/18/2007
Details
ConAgra Foods - Milton
Milton, PA
6/25/2008
Details
Donora, PA
10/10/2007
Details
Johnstown Wire Technologies - Johnstown
Johnstown, PA
11/13/2007
Details
Kraft Foods- Lehigh Valley
Lehigh Valley, PA
5/24/2007
Details
Mittal Steel - Coatesville
Coatesville, PA
11/12/2007
Details
Mittal Steel - PST-Steelton
Steelton, PA
7/11/2007
Details
Pittsburgh Corning Corporation - Port Allegany
Port Allegany, PA
1/22/2008
Details
US Steel Corporation - Edgar Thomson Works
Braddock, PA
6/25/2008
Details
US Steel Corporation - Edgar Thomson Works
Braddock, PA
7/21/2008
Details
Clairton, PA
3/20/2007
Details
US Steel Corporation- Clairton Works
Clairton, PA
8/11/2008
Details
US Steel Corporation- Irvin Works
West Mifflin, PA
5/23/2007
Details
US Steel Corporation- Irvin Works
West Mifflin, PA
6/17/2008
Details
Industrial Assessment Center (IAC) Assessments
Industrial Assessment Centers (IACs) provide eligible small- and medium-sized manufacturers with no-cost, on-site energy assessments to identify potential savings opportunities. The following is a list of IAC training participants in Pennsylvania for the past two years. A complete collection of all the publicly available assessment and recommendation data is available at the ITP IAC database.
- Denotes IAC Assessments on map above
Hatboro, PA
Alcan Cable
Williamsport, PA
American Textile Company
Duquesne, PA
Ampal, Inc.
Palmerton, PA
Bracalente Manufacturing Company, Inc.
Trumbauersville, PA
Clean Burn, Inc.
Leola, PA
CROWN Closures Americas
Connellsville, PA
Diageo Lehigh Valley
Breinigsville, PA
EGS Electrical
Kutztown, PA
Erie Press Systems
Erie, PA
Fairchild Semiconductor
Mountain Top, PA
Flinchbaugh Engineering, Inc.
York, PA
GE-LNP-Thorndale
Thorndale, PA
Global Packaging, Inc.
Oaks, PA
Leetsdale, PA
Hydac Technology Corporation
Bethlehem, PA
Interstate Container, LLC
Reading, PA
J. W. Aluminum
Williamsport, PA
Joy Mining Machinery - Chain Products Operation
Franklin, PA
Merisol Antioxidants
Oil City, PA
Metaldyne Ridgway
Ridgway, PA
Milford Enterprises Inc.
Quakertown, PA
Moore Wallace
Quakertown, PA
Nestle Waters
Breinigsville, PA
Nydree Flooring LLC
Karthaus, PA
Penn-Union Corp.
Edinboro, PA
Pennsylvania Transformer Technology, Inc.
Canonsburg, PA
Pepsi Bottling Group
Johnstown, PA
Pine Grove, PA
PMRS, Inc.
Horsham, PA
Sandvik
Waverly, PA
Sartomer Company, Inc
Exton, PA
Schindler Elevator Corporation
Gettysburg, PA
Transwall
West Chester, PA
Tri-Arc Linnet Companies
Pittsburgh, PA
Union Packaging, LLC
Lansdowne, PA
World Resource Center
Pottsville, PA
York Container Company
York, PA
Yuasa Battery Inc.
Reading, PA
Events and Trainings
The Industrial Technologies Program (ITP) offers system-wide and component-specific training sessions and materials to help reduce energy use, save money, and minimize waste through system optimization. The following is a list of Pennsylvania's past training events:
- Denotes Events on map above
ITP Partner Projects
- Denotes Projects on map above
In order to meet the challenges of improving energy efficiency, the Industrial Technologies Program (ITP) helps to mitigate its industry partners' energy use. Both share the cost of research and development (R&D) projects while reaching the common goals of improving not only energy efficiency, but economic viability, energy security, environmental quality, and resource conservation. The following list provides Pennsylvania's active and complete partner projects:
Project SuccessesIsothermal Melting Process, Apogee Technology, Inc.
Verona, PA
Industry: Aluminum
Status: Active
(PDF 393 KB)
Catalytic Hydrogenation Retrofit Reactor, Air Products and Chemicals, Inc.
Allentown, PA
Industry: Chemicals
Status: Complete
(PDF 509 KB)
Fracture Toughness and Strength in a New Class of Bainitic Chromium-Tungsten Steels, University of Pittsburgh
Pittsburgh, PA
Industry: Industrial Materials for the Future
Status: Complete
(PDF 1,024 KB)
Hydrogen Selective Inorganic Membrane, Media and Process Technology, Inc.
Pittsburgh, PA
Industry: Chemicals
Status: Complete
(PDF 101 KB)
Magnetic Gate System for Molten Metal Flow Control, Concept Engineering Group, Inc.
Verona, PA
Industry: Steel
Status: Complete
(PDF 69 KB)
Microstructure Engineering in Hot Strip Mills, INTEG Process Group, Inc.
Pittsburgh, PA
Industry: Steel
Status: Complete
(PDF 109 KB)
Oxygen-Enhanced Combustion for Recycled Aluminum, Air Products & Chemicals, Inc.
Allentown, PA
Industry: Combustion
Status: Complete
(PDF 77 KB)
Performance Data to Increase Reuse of Foundry Byproducts, Pennsylvania State University
State College, PA
Industry: Metal Casting
Status: Complete
(PDF 152 KB)
Pressure Swing Adsorption for Hydrocarbon and Nitrogen Recovery, Air Products and Chemicals
Allentown, PA
Industry: Chemicals
Status: Complete
(PDF 487 KB)
Process Optimization Strategies, Models, and Chemical Databases for On-Line Coating of Float Glass, PPG Industries
Pittsburgh, PA
Industry: Glass
Status: Complete
(PDF 93 KB)
Solid State Sensors for Monitoring Hydrogen, Pennsylvania State University
University Park, PA
Industry: Sensors
Status: Complete
(PDF 716 KB)
R&D Projects
An Integrated Heat Treatment Model for Aluminum Castings, Alcoa Incorporated
Alcoa Center, PA
Industry: Supporting Industries
Status: Active
(PDF 82 KB)
Breakthrough Energy Savings with Waterjet Technology for the Mining Industry, CQ, Inc.
Homer City, PA
Industry: Mining
Status: Active
(PDF 192 KB)
Coal-Fired Air Turbine (CAT) Cycle Plant, Richard W. Foster-Pegg, P.E.
West Chester, PA
Industry: Mining
Status: Active
(PDF 143 KB)
Corrosion Testing Practices-High Alloy Corrosion Program, Lehigh University
Bethlehem, PA
Industry: Metal Casting
Status: Active
(PDF 151 KB)
Effective Conveyor Belt Inspection for Improving Mining Productivity, Carnegie Melon University
Pittsburgh, PA
Industry: Mining
Status: Active
(PDF 124 KB)
Elimination or Minimization of Oscillation Marks - A Path to Improved Cast Surface Quality, Carnegie Mellon University
Pittsburgh, PA
Industry: Steel
Status: Active
(PDF 1.19 MB)
Energy-Efficient Melting and Direct Delivery of High Quality Molten Aluminum, Apogee Technology, Inc.
Verona, PA
Industry: Aluminum
Status: Active
(PDF 85 KB)
Enrichment of By-Product Materials from Steel Pickling Acid Regeneration Plants, Bailey-PVS Oxides, LLC
Canonsburg, PA
Industry: Steel
Status: Active
(PDF 1.12 MB)
Millisecond Oxidation of Alkanes, Rohm and Haas Company
Spring House, PA
Industry: Chemicals
Status: Active
(PDF 1.07 MB)
Advanced Anodes and Cathodes Utilized in Energy-efficient Aluminum Production Cells, Alcoa Incorporated
Alcoa Center, PA
Industry: Aluminum
Status: Complete
(PDF 78 KB)
Advanced Thermoelectric Materials for Efficient Waste Heat Recovery in Process Industries, PPG Industries, Inc.
Pittsburgh, PA
Industry: Industrial Materials for the Future
Status: Complete
(PDF 216 KB)
Lehigh, PA
Industry: Aluminum
Status: Complete
(PDF 238 KB)
Aluminum Carbothermic Technology Advanced Reactor Process (ACT-ARP), Alcoa Incorporated
Alcoa Center, PA
Industry: Aluminum
Status: Complete
(PDF 108 KB)
Chemicals for Brightness Stabilization of High Yield Bleaching Paper, Mineral Technologies, Inc.
Bethlehem, PA
Industry: Forest Products
Status: Complete
(PDF 280 KB)
Clean Steels: Advancing the State of the Art, Carnegie Mellon University
Pittsburgh, PA
Industry: Steel
Status: Complete
(PDF 72 KB)
Dephosphorization When Using Direct Reduced Iron (DRI) or Hot Briquetted Iron, Carnegie Mellon University
Pittsburgh, PA
Industry: Steel
Status: Complete
(PDF 1.95 MB)
Development and Implementation of Advanced Wear- and Corrosion-Resistant Systems through Laser Surface Alloying and Materials Simulation, Pennsylvania State University
State College, PA
Industry: Industrial Materials for the Future
Status: Complete
(PDF 732 KB)
Development of Functionally Graded Materials for Manufacturing Tools and Dies and Industrial Processing Equipment, Carpenter Powder Products, Inc.
Bridgeville, PA
Industry: Industrial Materials for the Future
Status: Complete
(PDF 140 KB)
Development of the Automated Steel Cleanliness Analysis Tool (ASCAT), RJ Lee Group, Inc.
Monroeville, PA
Industry: Steel
Status: Complete
(PDF 81 KB)
Effect of Impurities on the Processing of Aluminum Alloys, Pennsylvania State University
State College, PA
Industry: Aluminum
Status: Complete
(PDF 71 KB)
Formability Characterization of a New Generation of High Strength Steels, American Iron and Steel Institute, Technology Roadmap Program Office
Pittsburgh, PA
Industry: Steel
Status: Complete
(PDF 1.78 MB)
Fundamental Study of Black Liquor Gasification Kinetics Using a Pressurized Entrained-Flow Reactor, Air Products and Chemicals, Inc.
Allentown, PA
Industry: Forest Products
Status: Complete
(PDF 1.06 MB)
Future Steelmaking Processes, Carnegie Mellon University
Pittsburgh, PA
Industry: Steel
Status: Complete
(PDF 83 KB)
Heat Treatment Procedure Qualification For Steel Casting, Pennsylvania State University
State College, PA
Industry: Metal Casting
Status: Complete
(PDF 744 KB)
High-density Infraref (HDI) Transient Fused Coatings for Improved Wear and Corrosion Resistance, Materials Resources, Inc.
Lansdale, PA
Industry: Industrial Materials for the Future
Status: Complete
(PDF 1,022 KB)
High-Efficiency, High-Capacity, Low-NOx Aluminum Melting Using Oxygen-Enhanced Combustion, Air Products & Chemicals, Inc.
Allentown, PA
Industry: Aluminum
Status: Complete
(PDF 77 KB)
Hydrogen and Nitrogen Control in Ladle and Casting Operations, Carnegie Mellon University
Pittsburgh, PA
Industry: Steel
Status: Complete
(PDF 71 KB)
Improving the Efficiency of Electric Arc Furnace in the United States, D. L. Schroeder & Associates
Pittsburgh, PA
Industry: Metal Casting
Status: Complete
(PDF 76 KB)
Macro-Inclusions Atlas, Carnegie Mellon University
Pittsburgh, PA
Industry: Metal Casting
Status: Complete
(PDF 121 KB)
New Sustainable Chemistries for Low-VOC Coatings, Rohm and Haas Company
Spring House, PA
Industry: Chemicals
Status: Complete
(PDF 768 KB)
New Ultra-low Carbon High-strength Steels with Improved Bake Hardenability for Enhanced Stretched Formability and Dent Resistance, University of Pittsburgh
Pittsburgh, PA
Industry: Steel
Status: Complete
(PDF 109 KB)
Non-Incineration Treatment to Reduce Benzene and VOC Emissions, Pennsylvania State University
University Park, PA
Industry: Metal Casting
Status: Complete
(PDF 445 KB)
Optimization of Post Combustion in Steelmaking, Carnegie Mellon University
Pittsburgh, PA
Industry: Steel
Status: Complete
(PDF 103 KB)
Bethlehem, PA
Industry: Industrial Materials for the Future
Status: Complete
(PDF 584 KB)
Potlining Additives, EMEC Consultants
Export, PA
Industry: Aluminum
Status: Complete
(PDF 74 KB)
Prevention of Molten Aluminum-Water Explosions, Alcoa, Incorporated
Alcoa Center, PA
Industry: Aluminum
Status: Complete
(PDF 79 KB)
Reducing Energy Consumption for Water Pumping at Limestone Quarries, National Energy Technology Laboratory
Pittsburgh, PA
Industry: Mining
Status: Complete
(PDF 253 KB)
Reduction of Annealing Times for Energy Conservation in Aluminum Processing, Carnegie Mellon University
Pittsburgh, PA
Industry: Aluminum
Status: Complete
(PDF 184 KB)
Spray Rolling Aluminum Strip, Alcoa, Incorporated
Alcoa Center, PA
Industry: Aluminum
Status: Complete
(PDF 146 KB)
State-of-the-Art Glass Research Facility Designed to Develop Technology For Improved Melting Process Efficiency, PPG Industries, Inc.
Pittsburgh, PA
Industry: Glass
Status: Complete
(PDF 731 KB)
Strip Casting: Anticipating New Routes to Steel Sheet, Carnegie Mellon University
Pittsburgh, PA
Industry: Steel
Status: Complete
(PDF 87 KB)
Temperature Measurement of Galvanneal Steel, American Iron and Steel Institute, Technology Roadmap Program Office
Pittsburgh, PA
Industry: Steel
Status: Complete
(PDF 87 KB)
Thin Section Steel Casting, Pennsylvania State University
State College, PA
Industry: Metal Casting
Status: Complete
(PDF 504 KB)
Wettable Ceramic-based Drained Cathode Technology, Alcoa, Incorporated
Alcoa Center, PA
Industry: Aluminum
Status: Complete
(PDF 67 KB)
Wireless Mine-Wide Telecommunications Technology, Transtek, Inc.
Pittsburgh, PA
Industry: Mining
Status: Complete
(PDF 116 KB)
Affinity Ceramic Membranes for Carbon Dioxide Separation, Media and Process Technology, Inc.
Pittsburgh, PA
Industry: Chemicals
Status: Complete
(PDF 101 KB)
Brick Kiln Design Using Low Thermal Mass Technology, Swindell Dressler
Pittsburgh, PA
Industry: Other
Status: Complete
(PDF 3.82 MB)
Development of Stronger and More Reliable Cast Austenitic Stainless Steels (H-SERIES) Based on Scientific Design Methodology, Duraloy Technologies, Inc.
Scottdale, PA
Industry: Industrial Materials for the Future
Status: Complete
(PDF 147 KB)
SpyroCor Radiant Tube Heater Inserts, Spinworks, LLC
Erie, PA
Industry: Combustion
Status: Complete
(PDF 3.65 MB)
Vanadium Carbide Coating Process, Metlab-Potero
Wyndmoor, PA
Industry: Steel
Status: Complete
(PDF 3.65 MB)
Industrial Assessment Centers (IACs) for Region
Lehigh University
Director: Dr. Sudhakar Neti
Phone: (610) 758-4117
Email: sn01@lehigh.edu
University of Delaware
Director: Dr. Keith Goossen
Phone: (302) 831-0590
Fax: (302) 831-4316
Email: goossen@ece.udel.edu
West Virginia University
Director: Dr. B. Gopalakrishnan
Phone: (303) 293-4607, ext. 3709
Email: bgopalak@mail.wvu.edu
Manufacturing Extension Partnership (MEPs) in Pennsylvania
Catalyst Connection
Director: Petra Mitchell
Phone: (412) 918-4265
Fax: (412) 687-2791
Email: info@catalystconnection.org
Web Site: http://www.catalystconnection.org
Source: http://blue.nist.gov/centers/PA
Manufacturers Resource Center
Director: Jack Pfunder
Phone: (610) 758-5599
Email: jack.pfunder@mrcpa.org
Web Site: http://www.mrcpa.org
Source: http://blue.nist.gov/centers/PA
Delaware Valley Industrial Resource Center
Phone: (215) 464-8550
Email: bmiller@dvirc.org
Web Site: http://www.dvirc.org
Source: http://blue.nist.gov/centers/PA
Northwest Pennsylvania Industrial Resource Center
Phone: (814) 456-6299
Email: ckempinski@nwirc.org
Web Site: http://www.nwirc.org
Source: http://blue.nist.gov/centers/PA
Mid-Pennsylvania Manufacturing Extension Partnership
Phone: (717) 843-5054
Email: info@mantec.org
Web Site: http://www.mantec.org/
Source: http://blue.nist.gov/centers/PA
Northeastern Pennsylvania Industrial Resource Center
Phone: (570) 819-8966
Email: bill@nepirc.com
Web Site: http://www.nepirc.com
Source: http://blue.nist.gov/centers/PA
Combined Heat and Power (CHP) Regional Application Centers (RACs) for Region
Mid-Atlantic CHP Application Center
Director: Joe Orlando
Phone: (301) 405-4681
Email: orlandoj@umd.edu
Web Site: http://www.chpcenterma.org/
Source: http://www.eere.energy.gov/de/chp/chp_applications/chp_application_centers.html
DOE Regional Contact
Christine Carter, Business Project Specialist
Phone: 303-275-4755
Email: christine.carter@go.doe.gov
Source: http://www.eere.energy.gov/industry/about/contacts.html
State Energy Office Contact
Richard Illig, Program Specialist
400 Market Street
P.O. Box 8772, 15th Floor
Harrisburg, PA
Phone: 717-772-5834
Fax: 717-787-0546
Additional Resources
American Council for an Energy-Efficient Economy's Policy Database for Pennsylvania
http://aceee.org/energy/state/pennsylvania/pa_index.htm
List of Fortune 500 Companies in PA:
http://money.cnn.com/magazines/fortune/fortune500/2008/states/PA.html
Pennsylvania Industrial Energy Resource
http://www.depweb.state.pa.us/enintech/cwp/view.asp?a=1380&q=485670
For more information, contact the EERE Information Center
http://www.eere.energy.gov/informationcenter/


















