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Industrial Technologies Program Activities in Tennessee

General Information

Tennessee has a total of 6.2 million residents and ranks 19th in the nation in terms of GDP, which is $243.9 billion. The state is home to eight Fortune 500 companies. In 2006, Tennessee ranked 12th in the nation's industrial energy consumption at 764.9 trillion Btu and 20th in the nation's industrial natural gas consumption at 96.0 trillion Btu. The top 10 industries in the state are listed in the table below. Tennessee's leading industries include transportation equipment manufacturing, computer and electronic product manufacturing, and food manufacturing. Together, these industries are responsible for 108,944 jobs, $4,578.8 million in payroll, and $60,234.0 million in shipments.

The Industrial Technologies Program (ITP) is working with 15 partners in the state on cost-shared research and development projects and on near-term industrial savings through the Save Energy Now initiative. ITP also supports a university-based Industrial Assessment Center that provides free energy assessments to industry while simultaneously training the engineers of tomorrow. In addition, there are 6 active and 41 complete R&D, and 12 ITP Project Successes in Tennessee.

Tennessee at a glance

State Information (1)
2007 Population (Million) 6.2
2007 GDP (Billion) $243.9
Rank 19
Energy Statistics
Total Energy Consumption 2006 (Trillion Btu) (2 PDF 21 KB) 2,313.2
Total Industrial Energy Consumption 2006 (Trillion Btu) (3) 764.9
Total Industrial Energy Consumption Rank 12
Total Industrial Natural Gas Use 2006 (Trillion Btu) 96.0
Total Industrial Natural Gas Use Rank 20
View state rankings

Total Industrial Energy Consumption Statistics in Tennessee

Year Energy Consumption
(Trillion Btu)
National Average
(Trillion Btu)
2000 738.4 677.6
2001 775.5 647.1
2002 768.7 644.7
2003 761.8 640.2
2004 775.6 652.3
2005 772.9 632.9
2006 764.9 630.1
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Top Industries in Tennessee

NAICS CodeIndustry NameEmployeesPayroll (Million)Value of Shipments (Million)
336 Transportation Equipment Manufacturing 57,489 $2,642 $32,159
334 Computer and Electronic Product Manufacturing 39,321 $1,398 $14,120
311 Food Manufacturing 12,134 $538 $13,955
325 Chemical Manufacturing 28,741 $1,559 $13,428
333 Machinery Manufacturing 28,457 $1,216 $9,097
332 Fabricated Metal Product Manufacturing 34,612 $1,357 $7,764
326 Plastics and Rubber Products Manufacturing 29,442 $1,172 $7,048
331 Primary Metal Manufacturing 11,199 $534 $6,858
335 Electrical Equipment Appliance and Component Manufacturing 13,617 $653 $5,002
322 Paper Manufacturing 1,060 $67 $4,763
Source: Annual Survey Of Manufacturers 2006, Tennessee. http://factfinder.census.go...


States Incentives and Resources Database

This database is a comprehensive collection of incentives and resources for implementing energy-efficiency measures in a commercial or industrial facility. These incentives are often financial and are in place to reward business and residential customers for making strides in energy efficiency. The resources are in the form of analysis tools, education and training programs, and energy audits. The following link will take you to a site that will show you the energy incentives and resources in Tennessee.

Mapped ITP State Activities

The following map provides a visual representation of ITP activities in Tennessee. Click the checkboxes to filter certain activities. You may click the pushpin icon to show activity details. All locations are approximate. Following the map, there are lists that provide ITP activities (Energy Savings Assessments, Industrial Assessment Centers, Events and Trainings, and ITP Partner Projects) in Tennessee.

Back to full map

Energy Savings Assessments

With emphasis on reducing natural gas consumption, DOE provides American businesses, factories, and manufacturing facilities with on-site Energy Savings Assessments (ESAs). The purpose of these assessments is to identify immediate opportunities to save energy and money that will lead to significant long-term savings. Gold and silver stars represent facilities that have been recognized for their achievements in industrial energy savings. The following is a list of businesses that have all benefited from ITP assessments in Tennessee:

ESA Pushpin - Denotes ESAs on map above

Denso Manufacturing - Maryville
Maryville, TN
8/20/2007
Details

Domtar Industries Inc- Kingsport Pulp & Paper
Kingsport, TN
1/28/2008
Details

Domtar Industries Inc- Kingsport Pulp & Paper
Kingsport, TN
7/16/2007
Details

Domtar Industries Inc- Kingsport Pulp & Paper
Kingsport, TN
12/16/2008
Details

DTR Industries, Inc. -Tennessee Midway Plant
Midway, TN
12/9/2008
Details

DuPont - Old Hickory
Old Hickory, TN
9/9/2008
Details

Gerdau Ameristeel - Knoxville
Knoxville, TN
5/21/2007
Details

JM Huber - Etowah
Etowah, TN
10/15/2008
Details

JM Huber - Etowah
Etowah, TN
10/1/2007
Details
Mahle - Morristown Plant
Morristown, TN
3/11/2008
Details

Mahle - Morristown Plant
Morristown, TN
4/8/2008
Details

Nissan North America, Inc.- Decherd
Decherd, TN
10/30/2007
Details

Nissan North America, Inc.- Decherd
Decherd, TN
11/18/2008
Details

Nissan North America, Inc.- Decherd
Decherd, TN
12/2/2008
Details

Nissan North America, Inc.- Smyrna
Smyrna, TN
7/22/2008
Details

Nissan North America, Inc.- Smyrna
Smyrna, TN
7/24/2007
Details

Nissan North America, Inc.- Smyrna
Smyrna, TN
11/27/2007
Details

Nyrstar - Clarksville
Clarksville, TN
6/16/2008
Details
Owens Corning - Memphis
Memphis, TN
5/12/2008
Details

PMC Biogenix - Memphis
Memphis, TN
7/8/2008
Details

Schreiber Foods, Inc. - Nashville
Antioch, TN
8/21/2007
Details

Solae Company - Memphis Plant
Memphis, TN
11/11/2008
Details

The Hershey Company- Memphis Plant
Memphis, TN
11/11/2008
Details

Industrial Assessment Center (IAC) Assessments

Industrial Assessment Centers (IACs) provide eligible small- and medium-sized manufacturers with no-cost, on-site energy assessments to identify potential savings opportunities. The following is a list of IAC training participants in Tennessee for the past two years. A complete collection of all the publicly available assessment and recommendation data is available at the ITP IAC database.

IAC Assessments Pushpin - Denotes IAC Assessments on map above

Armstrong Hardwood Flooring
Oneida, TN

Batesville Casket
Manchester, TN

Contech
Clarksville, TN

Cookeville Plating
Cookeville, TN

Courier Printing Company
Smyrna, TN

Eaton Corporation
Cleveland, TN

Endot Industries, Inc.
Greeneville, TN

Fabcare International
Celina, TN

Flowers Bakery
Cleveland, TN

Fuji Film Hunt Chemicals
Dayton, TN

GlaxoSmithKline
Memphis, TN
Huber Engineered Woods, LLC
Spring City, TN

Klinke Brothers Ice Cream
Memphis, TN

Marvin Windows
Ripley, TN

Mid-South Metallurgical
Murfreesboro, TN

Morrill Motors, Inc.
Erwin, TN

Oreck
Cookeville, TN

Packaging Services Inc.
Greeneville, TN

Parker Hydraulics
Greeneville, TN

Parker Seals
Livingston, TN

PBR Knoxville
Knoxville, TN

Polymer Industrial Products
Piney Flats, TN
Precision Fabrics Group
Madison, TN

Renold Jeffrey
Morristown, TN

The Vistawall Group
Greeneville, TN

Thomas and Betts
Athens, TN

TRIAD Packaging Inc.
Bristol, TN

TRW Automotive
Rogersville, TN

Tutco Inc.
Cookeville, TN

Events and Trainings

The Industrial Technologies Program (ITP) offers system-wide and component-specific training sessions and materials to help reduce energy use, save money, and minimize waste through system optimization. The following is a list of Tennessee's past training events:

Events Pushpin - Denotes Events on map above

There are no events or trainings in this state.

View all ITP Events 

ITP Partner Projects

R and D Pushpin - Denotes Projects on map above

In order to meet the challenges of improving energy efficiency, the Industrial Technologies Program (ITP) helps to mitigate its industry partners' energy use. Both share the cost of research and development (R&D) projects while reaching the common goals of improving not only energy efficiency, but economic viability, energy security, environmental quality, and resource conservation. The following list provides Tennessee's active and complete partner projects:

Project Successes Project Successes
Increasing Yield and Quality of Low-Temperature, Low-Alkali Kraft Cooks with Microwave Pretreatment, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Forest Products
Status: Active
(PDF 1.09 MB)

Measurement and Control of Glass Feedstock, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Glass
Status: Active
(PDF 1.20 MB)

Alloys for Ethylene Production Furnaces, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Chemicals
Status: Complete
(PDF 131 KB)

Casting-Quality Measurements for Polystyrene Foam Patterns, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Metal Casting
Status: Complete
(PDF 252 KB)

Corrosion-resistant, Chromium-rich Alloys for Gasifier and Kraft Recovery Boiler Applications, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Forest Products
Status: Complete
(PDF 1.16 MB)

Development of Cost-Effective Low-Permeability Ceramic and Refractory Components for Aluminum Melting and Casting, Pyrotek, Inc.
Trenton, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 693 KB)

Distillation Column Modeling Tools, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Chemicals
Status: Complete
(PDF 817 KB)

Gas Metal Arc Welding Optimization, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Other
Status: Complete
(PDF 3.65 MB)

Industrial Technologies Program (ITP) Develops Transformational Wireless Technology
Oak Ridge, TN
Industry: Sensors
Status: Complete
(PDF 1.38 MB)

Materials for High-Temperature Black Liquor Gasification, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 1.04 MB)

Sensing and Control of Cupola Furnaces, Tennessee Technological University
Cookeville, TN
Industry: Sensors
Status: Complete
(PDF 250 KB)

Thermomechanical Database for High Temperature Materials, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 157 KB)

R&D Projects
Advanced Membrane Separation Technologies for Energy Recovery, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Active
(PDF 155 KB)

Casting Design Rules for Reducing Porosity Defects, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Supporting Industries
Status: Active
(PDF 83 KB)

Density Separation in Complex-Mode Vibration Fluidized Beds, Incisive Engineering, Inc.
Knoxville, TN
Industry: Mining
Status: Active
(PDF 93 KB)

Innovative Die Material and Lubrication Strategies for Forging Technology, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Supporting Industries
Status: Active
(PDF 87 KB)

Novel Refractory Materials for High-Temperature, High-Alkaline Environments, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Active
(PDF 132 KB)

4-D Characterization of Paper Web at the Wet End, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Forest Products
Status: Complete
(PDF 1.14 MB)

Advanced High Intensity Infrared Preheating of Steel Strip, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 860 KB)

Advanced Intermetallic Alloys, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Aluminum
Status: Complete
(PDF 209 KB)

Advanced Materials and Processing, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 245 KB)
Advanced Materials Intermetallics for Manufacturing, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 189 KB)

Advanced Overfire Air System for Stoker Boilers and Furnaces, Eugene Berkau
Brentwood, TN
Industry: Mining
Status: Complete
(PDF 309 KB)

Biocatalytic Desulfurization of Petroleum, University of Tennessee
Knoxville, TN
Industry: Petroleum Refining
Status: Complete
(PDF 91 KB)

Clean Fractionation - An Inexpensive Source of Cellulose for Plastics, Eastman Chemical Company
Kingsport, TN
Industry: Forest Products
Status: Complete
(PDF 258 KB)

Degassing of Aluminum Alloys Using Ultrasonic Vibrations, University of Tennessee
Knoxville, TN
Industry: Aluminum
Status: Complete
(PDF 76 KB)

Development of Combinatorial Methods for Alloy Design and Optimization, University of Tennessee
Knoxville, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 121 KB)

Development of Improved Refractories for the Glass Production Industry, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 627 KB)

Development of Intermetallic Alloys, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 193 KB)

Environmental Influences on Wood Chemistry and Density of Populus and Loblolly Pine, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Forest Products
Status: Complete
(PDF 124 KB)

High Density Infrared Surface Treatments of Refractories, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 152 KB)

High Intensity Forest Management, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Forest Products
Status: Complete
(PDF 314 KB)

High-Energy Density Coating of High-Temperature Advanced Materials for Energy-Efficient Performance, University of Tennessee
Knoxville, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 134 KB)

Infrared Heating of Forging Billets and Dies, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 213 KB)

Innovative Materials and Operating PracticesSave Energy in Recovery Boilers, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 512 KB)

Intermetallic Alloy Development for the Steel Industry, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 550 KB)

Inverse Process Analysis for the Acquisition of Thermophysical Data, University of Tennessee
Knoxville, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 93 KB)

Marker-Aided Selection Methods for Wood Properties in Loblolly Pine and Hybrid Poplar, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Forest Products
Status: Complete
(PDF 133 KB)

Materials Development for the Forest Products Industry, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 247 KB)

Mechatronic Design and Waste Paper Sorting System Control for Efficient Recycling, Advanced Sorting Technologies, LLC
Nashville, TN
Industry: Forest Products
Status: Complete
(PDF 1.13 MB)

Metal Infusion Surface Treatment (MIST) Technology Wins R&D 100 Award, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 65 KB)

Mining Byproduct Recovery, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Mining
Status: Complete
(PDF 514 KB)
Model-Based Diagnosis of Soil Limitations to Forest Productivity, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Forest Products
Status: Complete
(PDF 183 KB)

Ni3Al Enables Improvement in Forging Dies, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 230 KB)

Oxidative Dehydrogenation of Ethane Present in Natural Gas to Ethylene, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Chemicals
Status: Complete
(PDF 1.13 MB)

Plasma Infrared Processing of Materials, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 163 KB)

Predicting Pattern Tooling and Casting Dimension for Investment Casting, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Metal Casting
Status: Complete
(PDF 105 KB)

Real-Time Characterization Project Addresses a Priority Need in Nanomanufacturing, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 517 KB)

Sensors For Die Casting, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Metal Casting
Status: Complete
(PDF 389 KB)

Service Performance Of Welded Duplex Stainless Steel Castings, University of Tennessee
Knoxville, TN
Industry: Metal Casting
Status: Complete
(PDF 249 KB)

Study of Deformation Behavior of Lightweight Steel Structures, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Steel
Status: Complete
(PDF 101 KB)

Ultrasonic Processing of Materials, University of Tennessee
Knoxville, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 162 KB)

Wireless Microwave Wood Moisture Measurement System for Wood Drying Kilns, University of Tennessee
Knoxville, TN
Industry: Forest Products
Status: Complete
(PDF 1.10 MB)

In-Situ Real Time Monitoring and Control of Mold Making and Filling Processes, Tennessee Technological University
Cookeville, TN
Industry: Metal Casting
Status: Active
(PDF 213 KB)

Wireless Telemetry for Industrial Applications, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Sensors
Status: Active
(PDF 1.12 MB)

Infrared Heating Technology: Crosscutting Applications, Widespread Benefits, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Industrial Materials for the Future
Status: Complete
(PDF 95 KB)

Large-Scale Evaluation of Nickel Aluminide Rolls in a Heat-Treat Furnace, Oak Ridge National Laboratory
Oak Ridge, TN
Industry: Steel
Status: Complete
(PDF 782 KB)

Mobile Zone Optimized Control System for Ultra-Efficient Surface-Coating Operations, Mobile Zone Associates
Nashville, TN
Industry: Inventions and Innovations
Status: Complete
(PDF 361 KB)

Industrial Assessment Centers (IACs) for Region

Tennessee Technological University
Director: Dr. Glenn Cunningham
Phone: (931) 372-3826
Fax: (931) 372-6345
Email: gcunningham@tntech.edu

Manufacturing Extension Partnership (MEPs) in Tennessee

Tennessee Manufacturing Extension Partnership
Director: David Hall
Phone: (615) 532-8657
Fax: (615) 532-4937
Email: dwhall@tennessee.edu
Web Site: http://www.cis.tennessee.edu
Source: http://blue.nist.gov/centers/TN

Combined Heat and Power (CHP) Regional Application Centers (RACs) for Region

Southeast CHP Application Center
Director: Louay Chamra
Phone: (662) 325-0618
Email: chamra@me.msstate.edu
Web Site: http://www.chpcenterse.org/
Source: http://www.eere.energy.gov/de/chp/chp_applications/chp_application_centers.html

DOE Regional Contact

Debbie Weems
Phone: 303-275-4957
Email: debbie.weems@go.doe.gov
Source: http://www.eere.energy.gov/industry/about/contacts.html

State Energy Office Contact

Ryan Gooch, Energy Policy Director
312 8th Avenue, North, 9th Floor
Nashville, TN 37243
Phone: 615-741-2994
Fax: 615-741-5070

Additional Resources

American Council for an Energy-Efficient Economy's Policy Database for Tennessee
http://aceee.org/energy/state/tennessee/tn_index.htm

List of Fortune 500 Companies in TN:
http://money.cnn.com/magazines/fortune/fortune500/2008/states/TN.html

For more information, contact the EERE Information Center
http://www.eere.energy.gov/informationcenter/