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Industrial Technologies Program Activities in Wisconsin

General Information

Wisconsin has a total of 5.6 million residents and ranks 21st in the nation in terms of GDP, which is $227.2 billion. The state is home to 10 Fortune 500 companies. In 2006, Wisconsin ranked 15th in the nation's industrial energy consumption at 632.4 trillion Btu and 15th in the nation's industrial natural gas consumption at 119.7 trillion Btu. The top 10 industries within the state are listed in the table below. Wisconsin's leading industries include food manufacturing, transportation equipment manufacturing, and machinery manufacturing. Together, these industries are responsible for 91,047 jobs, $4,905.8 million in payroll, and $59,033.9 million in shipments.

The Industrial Technologies Program (ITP) is working with 24 partners in the state on cost-shared research and development projects and on near-term industrial savings through the Save Energy Now initiative. There are no Industrial Assessment Centers in the state. In addition, there are one active and five complete R&D, and three ITP Project Successes in Wisconsin.

Wisconsin at a glance

State Information (1)
2007 Population (Million) 5.6
2007 GDP (Billion) $232.3
Rank 21
Energy Statistics
Total Energy Consumption 2006 (Trillion Btu) (2 PDF 21 KB) 1,818.5
Total Industrial Energy Consumption 2006 (Trillion Btu) (3) 632.4
Total Industrial Energy Consumption Rank 15
Total Industrial Natural Gas Use 2006 (Trillion Btu) 119.7
Total Industrial Natural Gas Use Rank 15
View state rankings

Total Industrial Energy Consumption Statistics in Wisconsin

Year Energy Consumption
(Trillion Btu)
National Average
(Trillion Btu)
2000 760.7 677.6
2001 686.3 647.1
2002 662.2 644.7
2003 656.2 640.2
2004 675.2 652.3
2005 642.5 632.9
2006 632.4 630.1
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Top Industries in Wisconsin

NAICS CodeIndustry NameEmployeesPayroll (Million)Value of Shipments (Million)
311 Food Manufacturing 57,301 $2,145 $26,266
336 Transportation Equipment Manufacturing 33,980 $1,637 $18,501
333 Machinery Manufacturing 60,923 $3,066 $16,924
322 Paper Manufacturing 32,283 $1,674 $13,802
332 Fabricated Metal Product Manufacturing 65,529 $2,808 $13,507
334 Computer and Electronic Product Manufacturing 19,785 $1,123 $12,250
335 Electrical Equipment Appliance and Component Manufacturing 26,325 $1,266 $8,277
325 Chemical Manufacturing 13,125 $650 $8,256
326 Plastics and Rubber Products Manufacturing 26,254 $1,041 $6,862
323 Printing and Related support Activities 32,925 $1,337 $5,575
Source: Annual Survey Of Manufacturers 2006, Wisconsin. http://factfinder.census.go...


States Incentives and Resources Database

This database is a comprehensive collection of incentives and resources for implementing energy-efficiency measures in a commercial or industrial facility. These incentives are often financial and are in place to reward business and residential customers for making strides in energy efficiency. The resources are in the form of analysis tools, education and training programs, and energy audits. The following link will take you to a site that will show you the energy incentives and resources in Wisconsin.

Mapped ITP State Activities

The following map provides a visual representation of ITP activities in Wisconsin. Click the checkboxes to filter certain activities. You may click the pushpin icon to show activity details. All locations are approximate. Following the map, there are lists that provide ITP activities (Energy Savings Assessments, Industrial Assessment Centers, Events and Trainings, and ITP Partner Projects) in Wisconsin.

Back to full map

Energy Savings Assessments

With emphasis on reducing natural gas consumption, DOE provides American businesses, factories, and manufacturing facilities with on-site Energy Savings Assessments (ESAs). The purpose of these assessments is to identify immediate opportunities to save energy and money that will lead to significant long-term savings. Gold and silver stars represent facilities that have been recognized for their achievements in industrial energy savings. The following is a list of businesses that have all benefited from ITP assessments in Wisconsin:

ESA Pushpin - Denotes ESAs on map above

3M- Prairie du Chien
Prairie Du Chien, WI
2/23/2009
Details

Ace Ethanol - Stanley
Stanley, WI
11/12/2007
Details

Appleton Papers - Appleton Plant
Appleton, WI
3/6/2007
Details

Associated Milk Producers Inc - Jim Falls
Jim Falls, WI
6/5/2007
Details

BPM, Inc. - Peshtigo
Peshtigo, WI
8/5/2008
Details

BPM, Inc. - Peshtigo
Peshtigo, WI
8/7/2007
Details

BPM, Inc. - Peshtigo
Peshtigo, WI
10/6/2008
Details

BPM, Inc. - Peshtigo
Peshtigo, WI
10/7/2008
Details

Bush Brothers and Company
Augusta, WI
9/9/2008
Details

Castle Rock Renewable Fuels
Necedah, WI
12/28/2008
Details

Cellu Tissue Holdings- Neenah Papers
Neenah, WI
9/25/2007
Details

Cellu Tissue Holdings- Neenah Papers
Neenah, WI
12/4/2007
Details

Didion Milling Ethanol Plant - Cambria
Cambria, WI
9/8/2008
Details

Domtar Industries Inc - Rothschild Mill
Rothschild, WI
4/28/2008
Details

Domtar Industries Inc - Rothschild Mill
Rothschild, WI
4/28/2008
Details

Domtar Industries Inc- Wisconsin Mills
Port Edwards, WI
6/26/2007
Details

Domtar Industries- Nekoosa Mill
Nekoosa, WI
6/19/2007
Details

Flambeau River Papers
Park Falls, WI
8/8/2007
Details
General Motors - Janesville
Janesville, WI
2/27/2008
Details

Kohler - Wisconsin
Kohler, WI
9/18/2007
Details

Kohler - Wisconsin
Kohler, WI
11/11/2008
Details

Kraft Foods - Waupaca
Waupaca, WI
5/6/2008
Details

Kraft Foods - Waupaca
Waupaca, WI
12/17/2007
Details

Kraft Foods- Beaver Dam
Beaver Dam, WI
12/8/2008
Details

Kraft Foods- Oscar Mayer - Madison
Madison, WI
6/6/2007
Details

Louisiana Pacific Corp. - Hayward
Hayward, WI
5/14/2007
Details

Murphy Oil Corporation - Superior Refinery
Superior, WI
11/12/2007
Details

Navistar (Formerly International Truck & Engine) - Waukesha
Waukesha, WI
4/9/2008
Details

Navistar (Formerly International Truck & Engine) - Waukesha
Waukesha, WI
7/28/2008
Details

Newark Group - Wisconsin Paperboard Corp.
Milwaukee, WI
1/23/2008
Details

Quad/Graphics - Hartford
Hartford, WI
6/20/2007
Details

Quad/Graphics - Sussex
Sussex, WI
6/25/2007
Details

Quality Ingredients Corporation - Marshfield
Marshfield, WI
12/3/2007
Details

Renew Energy, LLC
Jefferson, WI
10/8/2008
Details

Schreiber Foods, Inc. - MGB
Green Bay, WI
4/24/2007
Details

Schreiber Foods, Inc. - West Bend
West Bend, WI
4/10/2007
Details
Seneca Foods Corporation- Janesville
Janesville, WI
8/14/2007
Details

Stora Enso - Biron Mill
Wisconsin Rapids, WI
11/27/2007
Details

Stora Enso - Kimberly Mill
Kimberly, WI
4/9/2008
Details

Stora Enso - Stevens Point Mill
Stevens Point, WI
12/10/2007
Details

Stora Enso - Whiting Mill
Stevens Point, WI
11/6/2007
Details

Stora Enso - Wisconsin Rapids Fiber & Energy
Wisconsin Rapids, WI
8/21/2007
Details

Thilmany - DePere Mill
DePere, WI
6/5/2007
Details

Thilmany - Kaukauna Mill
Kaukauna, WI
6/19/2007
Details

United Ethanol LLC - Milton
Milton, WI
3/4/2008
Details

United Wisconsin Grain Producers, LLC- Ethanol Plant
Friesland, WI
12/3/2007
Details

Utica Energy - Oshkosh
Oshkosh, WI
11/26/2007
Details

Wausau Paper - Rhinelander Mill
Rhinelander, WI
7/28/2008
Details

Wausau Paper - Rhinelander Mill
Rhinelander, WI
10/23/2007
Details

Industrial Assessment Center (IAC) Assessments

Industrial Assessment Centers (IACs) provide eligible small- and medium-sized manufacturers with no-cost, on-site energy assessments to identify potential savings opportunities. The following is a list of IAC training participants in Wisconsin for the past two years. A complete collection of all the publicly available assessment and recommendation data is available at the ITP IAC database.

IAC Assessments Pushpin - Denotes IAC Assessments on map above

Aldrich Chemical
Milwaukee, WI

Bay Engineered Castings, Inc.
De Pere, WI

Donaldson
Baldwin, WI

Donaldson Co.
Stevens Point, WI
Dueco, Inc.
Waukesha, WI

Illinois Tool Works
Lake Geneva, WI

LD Foods
Jefferson, WI

Miller Brewing Co.
Milwaukee, WI
Plastic Parts
Union Grove, WI

Events and Trainings

The Industrial Technologies Program (ITP) offers system-wide and component-specific training sessions and materials to help reduce energy use, save money, and minimize waste through system optimization. The following is a list of Wisconsin's past training events:

Events Pushpin - Denotes Events on map above

Specialist Qualification: Steam Systems
Green Bay, WI
12/1/2009

Steam Systems Assessment
Green Bay, WI
11/30/2009

View all ITP Events 

ITP Partner Projects

R and D Pushpin - Denotes Projects on map above

In order to meet the challenges of improving energy efficiency, the Industrial Technologies Program (ITP) helps to mitigate its industry partners' energy use. Both share the cost of research and development (R&D) projects while reaching the common goals of improving not only energy efficiency, but economic viability, energy security, environmental quality, and resource conservation. The following list provides Wisconsin's active and complete partner projects:

Project Successes Project Successes
Wireless Sensor Network, Eaton Corporation's Innovation Center
Milwaukee, WI
Industry: Sensors
Status: Active
(PDF 1.12 MB)

Deep-Discharge Zinc-Bromine Battery Module, ZBB Energy Corp
Menomonee Falls, WI
Industry: Other
Status: Complete
(PDF 3.65 MB)

Method and Apparatus for Production of Three-Dimensional Objects by Photosolidification, Light Sculpting, Inc.
Milwaukee, WI
Industry: Metal Casting
Status: Complete
(PDF 182 KB)

R&D Projects
Light Metals Permanent Mold Casting, ECK Industries, Inc.
Manitowoc, WI
Industry: Metal Casting
Status: Active
(PDF 202 KB)
Polyoxometalate Bleaching: An Efficient, Oxygen-based, Closed-cycle Technology, University of Wisconsin
Madison, WI
Industry: Forest Products
Status: Complete
(PDF 138 KB)

Proprietary Feasibility Study of a Continuous Process for Displacement Dewatering, Voith Fabrics
Appleton, WI
Industry: Forest Products
Status: Complete
(PDF 178 KB)

Removal of Wax and Stickies from OCC by Flotation, Doshi & Associates, Inc.
Appleton, WI
Industry: Forest Products
Status: Complete
(PDF 1.07 MB)

Use of Residual Solids from Pulp and Paper Mills for Enhancing Strength and Durability of Ready-Mixed Concrete, University of Wisconsin
Milwaukee, WI
Industry: Forest Products
Status: Complete
(PDF 1.10 MB)
Ink Jet Printer Solvent Recovery, Quad/Tech International
Sussex, WI
Industry: Other
Status: Complete
(PDF 3.82 MB)

Industrial Assessment Centers (IACs) for Region

University of Illinois at Chicago
Director: Dr. William M. Worek
Phone: (312) 996-5610
Fax: (312) 996-5620
Email: wworek@uic.edu

Manufacturing Extension Partnership (MEPs) in Wisconsin

Northwest Wisconsin Manufacturing Outreach Center
Director: Larry Blackledge
Phone: (715) 232-1649
Fax: (715) 232-1105
Email: blackledgel@uwstout.edu
Web Site: http://nwmoc.uwstout.edu/
Source: http://blue.nist.gov/centers/WI

Wisconsin Manufacturing Extension Partnership
Director: Mike Klonsinski
Phone: (608) 729-4160
Email: klonsinski@wmep.org
Web Site: http://www.wmep.org
Source: http://blue.nist.gov/centers/WI

Combined Heat and Power (CHP) Regional Application Centers (RACs) for Region

Midwest CHP Application Center
Director: John Cuttica
Phone: (312) 996-4382
Email: cuttica@uic.edu
Web Site: http://www.chpcentermw.org/
Source: http://www.eere.energy.gov/de/chp/chp_applications/chp_application_centers.html

DOE Regional Contact

Brian Olsen, Energy Project Specialist
Phone: 303-275-4834
Email: brian.olsen@go.doe.gov
Source: http://www.eere.energy.gov/industry/about/contacts.html

State Energy Office Contact

Judy Ziewacz, Director
17 West Main Street
Suite 429
Madison, WI 53702
Phone: 608-261-6609
Fax: 608-261-8427

Additional Resources

Alliant Energy
http://www.alliantenergy.com/docs/groups/public/documents/pub/p012336.hcsp

American Council for an Energy-Efficient Economy's Policy Database for Wisconsin
http://aceee.org/energy/state/wisconsin/wi_index.htm

Energy Incentives from We Energies
http://www.we-energies.com/business_new/energyeff/wiprog.htm

Focus on Energy Program
http://www.focusonenergy.com/Business/Industrial-Business/

List of Fortune 500 Companies in WI:
http://money.cnn.com/magazines/fortune/fortune500/2008/states/WI.html

For more information, contact the EERE Information Center
http://www.eere.energy.gov/informationcenter/