Skip Navigation to main content U.S. Department of Energy Energy Efficiency and Renewable Energy
Industrial Technologies Program
 
About the ProgramProgram AreasInformation ResourcesFinancial OpportunitiesTechnologiesDeploymentHome

Success Stories

The Industrial Technologies Program has sponsored many collaborative R&D projects for the metal casting industry. A number of these projects have produced energy-efficient metal casting technologies that are now commercially available, while other projects are working on emerging technologies that are likely to reach the commercial level within the next two years.

The following documents are available as Adobe PDFs. Download Adobe Reader

Commercially Available

  • Ceramic Composite Die for Metal Casting (PDF 491 KB)
  • Simple Visualization Tools for Part and Die Design (PDF 119 KB)
  • Precision Pattern Production - Multiple Station Air Gauge

Emerging Technologies

  • CFD Modeling for Lost Foam White Side (PDF 321 KB)
  • Cupola Furnace Process Model (PDF 205 KB)
  • Intelligent Control of the Cupola Furnace (PDF 142 KB)
  • Lost Foam Casting Technology (PDF 136 KB)
  • Lost Foam Casting Quantifier Program (PDF 252 KB)
  • Three-Dimensional Objects by Photosolidification (PDF 183 KB)
  • Titanium Matrix Composite Tooling Material for Aluminum Die Castings (PDF 96 KB)