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Advanced Manufacturing Office Activities in Wisconsin
Mapped AMO State Activities
The following map provides a visual representation of AMO activities in Wisconsin. Click the checkboxes to filter certain activities. You may click the pushpin icon to show activity details. All locations are approximate. Following the map, there are lists that provide AMO activities (Energy Savings Assessments, Industrial Assessment Centers, Events and Trainings, and AMO Partner Projects) in Wisconsin.
AMO Project Award
AMO provided seed funding to 23 awardees for the development and delivery of industrial energy efficiency programs at the state and regional levels. These projects are aimed at delivering assessments, trainings, and technical resources to manufacturers to achieve significant reductions in industrial energy intensity.
R&D Projects and Successes
- Denotes Projects on map above
In order to meet the challenges of improving energy efficiency, the Advanced Manufacturing Office (AMO) helps to mitigate its industry partners' energy use. Both share the cost of research and development (R&D) projects while reaching the common goals of improving not only energy efficiency, but economic viability, energy security, environmental quality, and resource conservation. The following list provides Wisconsin's active and complete partner projects:
Project SuccessesMethod and Apparatus for Production of Three-Dimensional Objects by Photosolidification, Light Sculpting, Inc.
Milwaukee, WI
Industry: Metal Casting
Status: Complete
Details
Deep-Discharge Zinc-Bromine Battery Module, ZBB Energy Corp
Menomonee Falls, WI
Industry: Other
Status: Complete
Details
Wireless Sensor Network, Eaton Corporation's Innovation Center
Milwaukee, WI
Industry: Sensors and Automation
Status: Complete
Details
R&D Projects
Friction Stir Processing for Efficient Manufacturing
Waukesha, WI
Industry: Metal Casting
Status: Complete
Details
Creating Jobs Through Energy Efficiency Using Wisconsin’s Successful Focus On Energy Program
Middleton, WI
Industry: Waste Heat Minimization and Recovery
Status: Active
Sussex, WI
Industry: Other
Status: Complete
Details
Light Metals Permanent Mold Casting, ECK Industries, Inc.
Manitowoc, WI
Industry: Metal Casting
Status: Complete
Details
Polyoxometalate Bleaching: An Efficient, Oxygen-based, Closed-cycle Technology, University of Wisconsin
Madison, WI
Industry: Forest Products
Status: Complete
Details
Proprietary Feasibility Study of a Continuous Process for Displacement Dewatering, Voith Fabrics
Appleton, WI
Industry: Forest Products
Status: Complete
Details
Removal of Wax and Stickies from OCC by Flotation, Doshi & Associates, Inc.
Appleton, WI
Industry: Forest Products
Status: Complete
Details
Milwaukee, WI
Industry: Forest Products
Status: Complete
Details
Large Plant Assessments (ESAs)
With emphasis on reducing natural gas consumption, DOE provides American businesses, factories, and manufacturing facilities with on-site Energy Savings Assessments (ESAs). The purpose of these assessments is to identify immediate opportunities to save energy and money that will lead to significant long-term savings. Gold and silver stars represent facilities that have been recognized for their achievements in industrial energy savings. The following is a list of businesses that have all benefited from AMO assessments in Wisconsin:
- Denotes Large Plant Assessments (ESAs) on map above
Appleton, WI
3/6/2007
Details
Neenah Paper Inc - Appleton Mill
Appleton, WI
5/19/2009
Details
Bush Brothers and Company
Augusta, WI
9/9/2008
Details
Kraft Foods - Beaver Dam
Beaver Dam, WI
12/8/2008
Details
Hormel Foods - Beloit
Beloit, WI
7/14/2010
Associated Milk Producers Inc - Blair
Blair, WI
3/29/2006
Details
Wausau Paper - Brokaw Mill
Brokaw, WI
2/10/2009
Wausau Paper - Brokaw Mill
Brokaw, WI
7/20/2010
Didion Milling Ethanol Plant - Cambria
Cambria, WI
8/24/2010
Didion Milling Ethanol Plant - Cambria
Cambria, WI
6/7/2010
Didion Milling Ethanol Plant - Cambria
Cambria, WI
9/8/2008
Details
Appleton Coated - Locks Mill
Combined Locks, WI
6/9/2009
Details
Appleton Coated - Locks Mill
Combined Locks, WI
8/11/2009
Details
Appleton Coated - Locks Mill
Combined Locks, WI
6/30/2009
Details
Thilmany - DePere Mill
DePere, WI
6/5/2007
Details
Cascades Tissue
Eau Claire, WI
8/10/2010
Cascades Tissue
Eau Claire, WI
2/28/2011
Mercury Marine - Plant 17
Fond du Lac, WI
5/8/2006
Details
United Wisconsin Grain Producers, LLC - Ethanol Plant
Friesland, WI
12/3/2007
Details
American Foods Group, LLC
Green Bay, WI
5/3/2011
Georgia Pacific - Green Bay
Green Bay, WI
10/10/2006
Details
JBS Packerland, Inc. - Green Bay
Green Bay, WI
2/28/2011
Sanimax - Green Bay
Green Bay, WI
8/11/2009
Details
Schreiber Foods, Inc. - MGB
Green Bay, WI
4/24/2007
Details
Quad/Graphics - Hartford
Hartford, WI
6/20/2007
Details
Louisiana Pacific Corp. - Hayward
Hayward, WI
5/14/2007
Details
General Motors - Janesville
Janesville, WI
2/27/2008
Details
Seneca Foods Corporation - Janesville
Janesville, WI
8/14/2007
Details
Renew Energy, LLC
Jefferson, WI
10/8/2008
Details
Associated Milk Producers Inc - Jim Falls
Jim Falls, WI
6/5/2007
Details
Thilmany - Kaukauna Mill
Kaukauna, WI
6/19/2007
Details
Kimberly, WI
7/17/2006
Details
Stora Enso - Kimberly Mill
Kimberly, WI
4/9/2008
Details
Kohler - Wisconsin
Kohler, WI
11/11/2008
Details
Kohler - Wisconsin
Kohler, WI
10/10/2006
Details
Kohler - Wisconsin
Kohler, WI
9/18/2007
Details
Kraft Foods - Oscar Mayer - Madison
Madison, WI
6/6/2007
Details
Eck Industries Inc
Manitowoc, WI
1/17/2011
Tyco Fire and Suppression
Marinette, WI
7/13/2009
Details
Quality Ingredients Corporation - Marshfield
Marshfield, WI
12/3/2007
Details
SCA Tissue North America - Menasha Paper Mill
Menasha, WI
3/7/2006
Details
United Ethanol LLC - Milton
Milton, WI
3/4/2008
Details
Newark Group - Wisconsin Paperboard Corp.
Milwaukee, WI
1/23/2008
Details
Wausau Paper - Mosinee
Mosinee, WI
11/14/2006
Details
Castle Rock Renewable Fuels
Necedah, WI
12/28/2008
Details
Cellu Tissue Holdings - Neenah Papers
Neenah, WI
12/4/2007
Details
Cellu Tissue Holdings - Neenah Papers
Neenah, WI
9/25/2007
Details
Neenah Foundry - Neenah Plant
Neenah, WI
6/6/2011
Neenah Paper Inc - Neenah Mill
Neenah, WI
4/28/2009
Details
Domtar Industries - Nekoosa Mill
Nekoosa, WI
6/19/2007
Details
Utica Energy - Oshkosh
Oshkosh, WI
11/26/2007
Details
Utica Energy - Oshkosh
Oshkosh, WI
11/16/2010
Flambeau River Papers
Park Falls, WI
9/29/2010
Flambeau River Papers
Park Falls, WI
8/8/2007
Details
BPM, Inc. - Peshtigo
Peshtigo, WI
8/7/2007
Details
BPM, Inc. - Peshtigo
Peshtigo, WI
8/5/2008
Details
BPM, Inc. - Peshtigo
Peshtigo, WI
10/6/2008
Details
BPM, Inc. - Peshtigo
Peshtigo, WI
10/7/2008
Details
BPM, Inc. - Peshtigo
Peshtigo, WI
8/13/2010
Quad/Graphics - Pewaukee
Pewaukee, WI
1/31/2011
Domtar Industries Inc - Wisconsin Mills
Port Edwards, WI
6/26/2007
Details
Domtar Industries Inc - Wisconsin Mills
Port Edwards, WI
12/18/2006
Details
Port Edwards, WI
11/8/2006
Details
Cardinal FG Portage
Portage, WI
9/6/2006
Details
3M- Prairie du Chien
Prairie Du Chien, WI
2/23/2009
Details
Wausau Paper - Rhinelander Mill
Rhinelander, WI
7/28/2008
Details
Wausau Paper - Rhinelander Mill
Rhinelander, WI
10/23/2007
Details
Foremost Farms USA - Richland Center
Richland Center, WI
4/12/2006
Details
Domtar Industries Inc - Rothschild Mill
Rothschild, WI
4/28/2008
Details
Domtar Industries Inc - Rothschild Mill
Rothschild, WI
4/28/2008
Details
Foremost Farms - Sparta
Sparta, WI
2/7/2011
Cardinal Glass Industries
Spring Green, WI
12/6/2010
Ace Ethanol - Stanley
Stanley, WI
11/12/2007
Details
New Page - Whiting Mill
Stevens Point, WI
1/20/2009
Stora Enso - Stevens Point Mill
Stevens Point, WI
12/10/2007
Details
Stora Enso - Whiting Mill
Stevens Point, WI
11/6/2007
Details
Murphy Oil Corporation - Superior Refinery
Superior, WI
11/12/2007
Details
Quad/Graphics - Sussex
Sussex, WI
6/25/2007
Details
Quad/Graphics - Sussex
Sussex, WI
3/6/2006
Details
Packaging Corporation of America - Tomahawk Mill
Tomahawk, WI
8/7/2006
Details
Navistar (Formerly International Truck & Engine) - Waukesha
Waukesha, WI
4/9/2008
Details
Navistar (Formerly International Truck & Engine) - Waukesha
Waukesha, WI
7/28/2008
Details
Kraft Foods - Waupaca
Waupaca, WI
5/6/2008
Details
Kraft Foods - Waupaca
Waupaca, WI
12/17/2007
Details
ThyssenKrupp - Waupaca Plant 1
Waupaca, WI
10/1/2010
ThyssenKrupp - Waupaca Plant 2/3
Waupaca, WI
5/30/2006
Details
3M - Wausau
Wausau, WI
2/24/2009
Details
Schreiber Foods, Inc. - West Bend
West Bend, WI
4/10/2007
Details
Stora Enso - Biron Mill
Wisconsin Rapids, WI
11/27/2007
Details
Stora Enso - Wisconsin Rapids Fiber & Energy
Wisconsin Rapids, WI
8/21/2007
Details
Medium / Small Plant Assessments (IACs)
Industrial Assessment Centers (IACs) provide eligible small- and medium-sized manufacturers with no-cost, on-site energy assessments to identify potential savings opportunities. The following is a list of IAC training participants in Wisconsin for the past two years. A complete collection of all the publicly available assessment and recommendation data is available at the AMO IAC database.
- Denotes Medium / Small Plant Assessments (IACs) on map above
Janesville, WI
6/21/2011
AFP advanced food products, llc.
Clear Lake, WI
11/4/2010
Axletech International
Appleton, WI
7/12/2011
Saukville, WI
3/16/2011
Midland Packaging and Display
Franksville, WI
7/21/2010
Teleflex Medical
Kenosha, WI
8/11/2009
Events and Trainings
The Advanced Manufacturing Office (AMO) offers system-wide and component-specific training sessions and materials to help reduce energy use, save money, and minimize waste through system optimization. The following is a list of Wisconsin's past training events:
- Denotes Events on map above
Technical Resources
AMO provides information on upcoming energy efficiency events and trainings, case studies on replicable industrial energy efficiency projects, and contact information for Industrial Assessment Centers (IAC), Manufacturing Extension Partnership (MEP) Centers, and Regional Clean Energy Application Centers.
Case Studies in Wisconsin
Each year AMO develops new case studies on research, development and demonstration projects; energy assessments; the use of AMO tools and training; and leveraging of AMO partner resources for energy efficiency project implementation. The case studies are developed jointly with AMO's industrial partners. The following is a list of the case studies in Wisconsin:
Citation Corporation: Compressed Air System Optimization Project Saves Energy and Improves Production at Forging Plant
Citation Corporation
Milwaukee, WI
Eck Industries, Inc. Realizes Savings Through Smarter Lighting Solutions
Eck Industries, Inc.
Manitowoc, WI
Flambeau River Papers Makes a Comeback With a Revised Energy Strategy
Flambeau River Papers
Park Falls, WI
Flambeau River Papers Makes a Comeback With a Revised Energy Strategy
Flambeau River Papers
Park Falls, WI
Improving Several Fan-Driven systems in an Oriented Strand Board Manufacturing Facility (Louisiana Pacific Corporation)
Louisiana Pacific
Tomahawk, WI
Improving the Efficiency of a Brewery's Cooling System (Stock Brewery Company)
Stroh Brewery
Company
La Crosse, WI
Industrial Assessment Centers (IACs) for Region
There are 26 Industrial Assessment Centers (IACs), sponsored by AMO, located at universities across the U.S. IACs provide no-cost energy assessments to small- and medium-sized manufacturers within a 150-mile radius. Additionally, they provide industrial assessment and energy management systems training for the next generation of energy engineers.
University of Wisconsin Milwaukee
Director: Dr. Chris Yuan
Phone: 414-229-5639
Fax: 414-229-6958
Email: cyuan@uwm.edu
Manufacturing Extension Partnership (MEPs) in Wisconsin
The National Institute of Standards and Technology's Hollings Manufacturing Extension Partnership (MEP) is a not-for-profit network of businesses and manufacturing specialists, with almost 60 MEP centers across the nation. Funded by state, local, and private organizations, and in partnership with the IACs, they provide a variety of services to U.S. industry, including process improvements, innovation strategies, and green manufacturing techniques.
Northwest Wisconsin Manufacturing Outreach Center
Director: Larry Blackledge
Phone: (715) 232-1649
Fax: (715) 232-1105
Email: blackledgel@uwstout.edu
Web Site: http://nwmoc.uwstout.edu/
Wisconsin Manufacturing Extension Partnership
Director: Mike Klonsinski
Phone: (608) 729-4160
Email: klonsinski@wmep.org
Web Site: http://www.wmep.org
Clean Energy Regional Application Centers
Formerly the Combined Heat and Power (CHP) Regional Application Centers (RACs), the eight Clean Energy Application Centers across the U.S. promote CHP, waste heat recovery and other clean energy technologies and practices. They provide regional assistance for specific projects, including market assessments, targeted education and outreach, and technical assistance.
Midwest Clean Energy Application Center
Director: John Cuttica
Phone: (312) 996-4382
Email: cuttica@uic.edu
Web Site: http://www.midwestcleanenergycenter.org/
State Incentives and Resource Database
This database is a comprehensive collection of incentives and resources for implementing energy-efficiency measures in a commercial or industrial facility. These incentives are often financial and are in place to reward business and residential customers for making strides in energy efficiency. The resources are in the form of analysis tools, education and training programs, and energy audits. The following link will take you to a site that will show you the energy incentives and resources in Wisconsin.
State Incentive Handbooks
AMO has created handbooks of available resources and incentives for industrial energy efficiency implementation organized by system for each of the 50 states.
Resource Fact Sheets
AMO developed 50 resource fact sheets that identify local, regional, state, and utility organizations in each state that can serve as partners working together with manufacturers to advance industrial energy efficiency.
Contacts
DOE Contacts
DOE Headquarters Contact
Sandy Glatt
1617 Cole Boulevard
Golden, Colorado 80401
Phone: (720) 356-1544
Email: sandy.glatt@go.doe.gov
DOE Project Contact
Jamey Evans
1617 Cole Boulevard
Golden, CO 80401
Phone: (720) 356-1536
Email: jamey.evans@go.doe.gov
State Contact(s)
Wisconsin State Energy Office
Maria Redmond
Grants Administrator / Biofuels Specialist
201 West Washington Avenue, 3rd Floor
Madison, Wisconsin 53703
Phone: (608) 266-1521
Fax: (608) 261-8427
Email: maria.redmond@wisconsin.gov
Web Site: http://www.energyindependence.wi.gov/
About Wisconsin Industry
Wisconsin has a total of 5.7 million residents and ranks 21st in the nation in terms of GDP, which is $221.3 billion. In 2009, Wisconsin ranked 15th in the nation’s industrial energy consumption at 548.4 trillion Btu and 17th in the nation’s industrial natural gas consumption at 121.4 trillion Btu.
Wisconsin’s leading industries (by total value of shipments) include Food Manufacturing, Machinery Manufacturing, and Paper Manufacturing. Information on the state’s top industries is displayed in the table below, which can be sorted based on number of employees, production workers’ hours, and payroll, among other categories.
The Advanced Manufacturing Office (AMO) is providing funding for the development and delivery of industrial energy efficiency programs implemented on a local, state or regional level. These projects are delivering Save Energy Now resources to reduce industrial energy intensity in the states. AMO has 23 total active state and regional projects that are impacting 36 states across the U.S. Learn More
Wisconsin At a Glance
| State Information (1) | |
|---|---|
| 2010 Population (Million) | 5.7 |
| 2010 GDP (Billion) | $221.3 |
| GDP Rank | 21 |
| Energy Statistics (2) | |
|---|---|
| Total Energy Consumption 2009 (Trillion Btu) | 1,744.6 |
| Total Industrial Energy Consumption 2009 (Trillion Btu) | 548.4 |
| Total Industrial Energy Consumption Rank | 15 |
| Total Industrial GDP 2009 (Thousand) | $54,404,000.0 |
| Industrial Energy Intensity (Btu/GDP) | 10,080.0 |
| Industrial Energy Intensity Rank | 31 |
| Total Industrial Electricity Use 2009 (Trillion Btu)* | 237.2 |
| Total Industrial Electricity Use Rank | 16 |
| Total Industrial Natural Gas Use 2009 (Trillion Btu) | 121.4 |
| Total Industrial Natural Gas Use Rank | 17 |
| View state rankings | |
| * Total industrial electricity use reflects industrial retail electricity sales and electrical system energy losses. | |
Total Industrial Energy Consumption Statistics in Wisconsin
| Year | Energy Consumption (Trillion Btu) |
National Average (Trillion Btu) |
|---|---|---|
| 2009 | 548.4 | 560.4 |
| 2008 | 607.5 | 613.3 |
| 2007 | 636.8 | 636.5 |
| 2006 | 641.9 | 635.0 |
| 2005 | 658.5 | 637.0 |
| 2004 | 680.9 | 656.0 |
| 2003 | 659.9 | 638.6 |
| 2002 | 662.7 | 640.6 |
| 2001 | 685.5 | 642.2 |
| 2000 | 760.9 | 678.9 |
Top Industries in Wisconsin
| NAICS Code | Industry Name | Number of Employees | Production Workers' Hours (1,000) | Annual Payroll ($1,000) | Production Workers' Wages ($1,000) | Total Cost of Materials ($1,000) | Total Capital Expenditures ($1,000) | Value Added ($1,000) | Total Value of Shipments ($1,000) |
|---|---|---|---|---|---|---|---|---|---|
| 311 | Food Manufacturing | 61,712 | 100,034 | $2,458,968 | $1,686,987 | $20,677,496 | $753,113 | $10,688,458 | $31,327,339 |
| 332 | Fabricated Metal Product Manufacturing | 59,580 | 82,846 | $2,564,765 | $1,575,112 | $5,505,122 | $382,465 | $6,099,412 | $11,797,573 |
| 333 | Machinery Manufacturing | 55,865 | 66,053 | $2,988,398 | $1,462,729 | $8,901,191 | $381,085 | $7,433,013 | $16,698,673 |
| 326 | Plastics and Rubber Products Manufacturing | 29,292 | 40,309 | $1,146,056 | $733,818 | $3,272,556 | $181,360 | $3,365,956 | $6,672,816 |
| 322 | Paper Manufacturing | 28,389 | 45,380 | $1,596,200 | $1,108,691 | $6,471,009 | $370,352 | $6,498,711 | $13,042,346 |
| 323 | Printing and Related Support Activities | 27,578 | 38,917 | $1,137,416 | $755,278 | $1,984,238 | $171,347 | $2,938,529 | $4,947,004 |
| 336 | Transportation Equipment Manufacturing | 23,291 | 31,897 | $1,051,477 | $642,265 | $5,363,680 | $91,603 | $3,083,679 | $8,582,969 |
| 334 | Computer and Electronic Product Manufacturing | 22,872 | 23,009 | $1,409,043 | $469,625 | $2,362,948 | $140,819 | $2,871,511 | $5,207,791 |
| 335 | Electrical Equipment, Appliance, and Component Manufacturing | 20,234 | 24,145 | $965,692 | $465,838 | $3,258,138 | $116,139 | $3,159,758 | $6,554,001 |
| 321 | Wood Product Manufacturing | 17,729 | 25,850 | $595,848 | $414,404 | $1,807,712 | $109,483 | $1,276,614 | $3,158,995 |
Note: The data included in this table is from the U.S. Census Bureau's Annual Survey of Manufactures, except for years that end in "2" or "7", when data from its more comprehensive Economic Census is reported.
Additional Resources
List of Fortune 500 Companies in WI:
http://money.cnn.com/magazines/fortune/fortune500/2010/states/WI.html
American Council for an Energy-Efficient Economy's Policy Database for Wisconsin:
http://www.aceee.org/sector/state-policy/wisconsin
Focus on Energy Program:
http://www.focusonenergy.com/Business/Industrial-Business/