Compressed Air Systems
Applying best energy management practices and purchasing energy-efficient equipment can lead to significant savings in compressed air systems. Use the software tools, training, and publications listed below to improve performance and save energy.
Manufacturers spend over $5 billion per year on energy in compressed air systems. These systems are power sources for tools and equipment used for pressurizing, atomizing, and mixing applications. Optimizing compressed air systems can improve energy efficiency 20%-50%.
Tools
Tools to Assess Your Energy System
Scorecards and Simple Calculators
Training
- Compressed Air Systems Training
- Compressed Air Systems Tools Training – 2-hour webcast (online)
- Fundamentals of Compressed Air Systems – 1-day workshop (onsite and online)
- Advanced Management of Compressed Air Systems – 2-day workshop (onsite)
- Qualified AirMaster+ Specialist – 3½ day workshop (onsite)
- Compressed Air Challenge training and other resources
- Training Calendar
- Events Calendar
Assessments
- Qualified Specialists and Energy Experts
- Energy Assessments
- Recommendations from Completed Assessments – Compressed Air Plant Assessments
Case Studies
- Briggs & Stratton: Putting All Energy Efficiency Options on the Table, May 2011
- FUJIFILM Hunt Chemicals USA Achieves Compressed Air System Energy-Reduction Goals with a Three-Phased Strategy, Jan. 2011
- Ingersoll Rand Discovers Hidden Savings with a Three-Tiered Energy Audit Model, Oct. 2010
- Nissan Showcases the Results of an Energy-Wise Corporate Culture, June 2011
- Sherwin-Williams' Richmond, Kentucky, Facility Achieves 26% Energy Intensity Reduction; Leads to Corporate Adoption of Save Energy Now LEADER, Mar. 2011
- Solutia: Utilizing Sub-Metering to Drive Energy Project Approvals Through Data, July 2011
- Solutia: Massachusetts Chemical Manufacturer Uses SECURE Methodology to Identify Potential Reductions in Utility and Process Energy Consumption, July 2005
Tip Sheets
- Alternative Strategies for Low- Pressure End Uses, August 2004
- Analyzing Your Compressed Air System, August 2004
- Compressed Air Storage Strategies, August 2004
- Compressed Air System Control Strategies, August 2004
- Determine the Cost of Compressed Air for Your Plant, August 2004
- Determining the Right Air Quality for Your Compressed Air System, August 2004
- Effect of Intake Air on Compressor Performance, August 2004
- Eliminate Inappropriate Uses of Compressed Air, August 2004
- Engineer End Uses for Maximum Efficiency, August 2004
- Maintaining System Air Quality, August 2004
- Minimize Compressed Air Leaks, August 2004
- Preventive Maintenance Strategies for Compressed Air Systems, August 2004
- Remove Condensate with Minimal Air Loss, August 2004
- Stabilizing System Pressure, August 2004
Technical Publications
- Improving Compressed Air System Performance: A Sourcebook for Industry, November 2003
- Unlock Energy Savings with Waste Heat Recovery, July 2011
- Compressed Air Market Assessment
- Assessment of the Market for Compressed Air Efficiency Services, June 2001
- Guidelines for Selecting a Compressed Air System Provider, 2002
- Evaluation of the Compressed Air Challenge(R) Training Program: Executive Summary, March 2004
- Evaluation of the Compressed Air Challenge(R) Training Program, March 2004
Related System Areas
Consider using one of the motor system tools offered by AMO to assess the motor on your compressed air system.
Also review a range of projects, analyses, protocols, and strategies to reduce industrial energy intensity and carbon emissions in specific industries and technology areas.